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基于球形滚刀的面齿轮滚齿加工方法

王延忠 唐文 殷永耀 兰州 侯良威 贾爽

王延忠, 唐文, 殷永耀, 等 . 基于球形滚刀的面齿轮滚齿加工方法[J]. 北京航空航天大学学报, 2017, 43(3): 441-448. doi: 10.13700/j.bh.1001-5965.2016.0826
引用本文: 王延忠, 唐文, 殷永耀, 等 . 基于球形滚刀的面齿轮滚齿加工方法[J]. 北京航空航天大学学报, 2017, 43(3): 441-448. doi: 10.13700/j.bh.1001-5965.2016.0826
WANG Yanzhong, TANG Wen, YIN Yongyao, et al. Hobbing method of face gear based on spherical hob[J]. Journal of Beijing University of Aeronautics and Astronautics, 2017, 43(3): 441-448. doi: 10.13700/j.bh.1001-5965.2016.0826(in Chinese)
Citation: WANG Yanzhong, TANG Wen, YIN Yongyao, et al. Hobbing method of face gear based on spherical hob[J]. Journal of Beijing University of Aeronautics and Astronautics, 2017, 43(3): 441-448. doi: 10.13700/j.bh.1001-5965.2016.0826(in Chinese)

基于球形滚刀的面齿轮滚齿加工方法

doi: 10.13700/j.bh.1001-5965.2016.0826
基金项目: 

国家自然科学基金 51275020

国家科技支撑计划 2014BAF08B01

国防基础科研项目 

详细信息
    作者简介:

    王延忠, 男, 博士, 教授, 博士生导师。主要研究方向:航空精密齿轮传动技术

    通讯作者:

    王延忠, E-mail:yzwang63@buaa.edu.cn

  • 中图分类号: V261.2+7;TG61+2

Hobbing method of face gear based on spherical hob

Funds: 

National Natural Science Foundation of China 51275020

National Key Technology Research and Development Program of China 2014BAF08B01

National Defense Basic Research Program 

More Information
  • 摘要:

    面齿轮传动具有突出的优点,在航空领域具有广阔的应用前景。为提高面齿轮的加工效率, 针对面齿轮球形滚刀及滚齿加工进行了研究。根据面齿轮传动原理,得到了面齿轮插齿成形的型面。研究了从圆柱齿轮向球形滚刀基蜗杆演变的过程,分析了球形滚刀的成形方法,推导了球形滚刀基蜗杆的型面方程和螺旋升角。建立了球形滚刀加工面齿轮的坐标系,推导了球形滚刀加工面齿轮的型面,利用VERICUT对2个实例进行了加工仿真,并进行了相应的实际加工试验和检测,仿真和试验结果表明球形滚刀可用于面齿轮的加工。

     

  • 图 1  面齿轮插齿刀渐开线齿廓

    Figure 1.  Involute profile of face gear shaper's cutter tooth

    图 2  面齿轮插齿加工坐标系

    Figure 2.  Face gear shaping coordinate system

    图 3  球形滚刀基蜗杆演化

    Figure 3.  Evolution of basic worm of spherical hob

    图 4  球形滚刀基蜗杆的基圆球

    Figure 4.  Basic sphere of basic worm of spherical hob

    图 5  球形滚刀制造方法

    Figure 5.  Manufacture method of spherical hob

    图 6  球形滚刀基蜗杆成形的坐标系

    Figure 6.  Coordinate system used for forming of basic worm of spherical hob

    图 7  面齿轮滚齿加工坐标系

    Figure 7.  Coordinate system used for hobbing face gears

    图 8  实例1仿真滚切结果

    Figure 8.  Result of hobbing simulation for Case 1

    图 9  实例2仿真滚切结果

    Figure 9.  Result of hobbing simulation for Case 2

    图 10  球形滚刀实物图及面齿轮滚齿加工过程

    Figure 10.  Photos of spherical hob and face gear hobbing process

    图 11  面齿轮检测过程

    Figure 11.  Face gear detection process

    图 12  面齿轮齿面法向偏差示意图

    Figure 12.  Schematic of normal deviation of face gear tooth surface

    表  1  面齿轮基本参数

    Table  1.   Basic parameters of face gear

    实例 面齿轮齿数 小齿轮齿数 模数/mm 压力角/(°) 齿长/mm
    实例1 42 23 3.5 25 15
    实例2 160 26 1.058 3 20 5
    下载: 导出CSV
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出版历程
  • 收稿日期:  2016-10-26
  • 录用日期:  2016-12-16
  • 网络出版日期:  2017-03-20

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