Transient numerical simulation and on-orbit verification of loop heat pipe used for space remote sensor
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摘要:
为满足空间遥感器环路热管(LHP)在轨应用需求,建立了高分九号卫星电荷耦合器件(CCD)用LHP瞬态数值模型。模型采用了节点-网络法和流动与传热关系式耦合的方法,考虑了蒸发器与储液器之间的传热传质过程。通过仿真与在轨数据的对比,发现LHP内部组件温度偏差为0.2~0.4℃,冷凝器测点温度偏差为0.5~2.0℃;预热器通过干度的变化调节了冷凝器外热流和热源工作模式的影响;热源的工作模式对蒸发器向储液器漏热、回路流阻及两相段长度均有影响。所提模型可用于不同轨道外热流及热源工作模式下,研究LHP内部各参数的变化规律,预测LHP系统的瞬态工作特性,并指导后续产品的设计与研发。
Abstract:For the purpose of meeting the requirement of application on-orbit for Loop Heat Pipe (LHP), a transient numerical model of LHP, which is used for the thermal control of Charge-Coupled Device (CCD) of GF-9 satellite, is developed by using the node-network method and flow and heat transfer relation formula. The processes of heat and mass transfer between evaporator and accumulator are considered. By comparison between simulation and on-orbit results, it is found that the temperature differences are 0.2-0.4℃ and 0.5-2.0℃, for the interior components and condensers, respectively. The influence of orbital external heat flux and working mode of heat source can be adjusted by the degree of dryness in the pre-heater. The heat leak from evaporator to accumulator, flow resistance of loop, and the length of two-phase loop can be affected by the working mode of heat sources. The model can be used to study the variation of LHP interior parameters under different orbital external heat flux and heat source working modes, and predict the transient behavior of LHP system, which can also be used to guide the design and development of subsequent products.
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表 1 LHP的基本参数
Table 1. Basic parameters of LHP
零件 材料 物理参数 蒸发器 不锈钢 Φ19 mm×125 mm 储液器 不锈钢 Φ36 mm×140 mm 毛细芯 氮化硅 孔径:1 μm;孔隙率:65%;外径×长度:Φ14 mm×200 mm CCD冷板 不锈钢 长×宽×高:108 mm×20 mm×4 mm 预热器 不锈钢 长×宽×高:80 mm×50 mm×4 mm 冷凝器 铝合金 面积:0.33 m2(主)、0.35 m2(副) 冷凝管路 不锈钢 长度:6 m(主),5 m(副);管径:Φ33 mm;壁厚:0.5 mm 表 2 LHP的温控组件参数
Table 2. Parameters of temperature control components of LHP
零件 加热功率/W 控温阈值/℃ 辐射或隔热措施 蒸发器 50 30~31 隔热安装 储液器 10 3~7 隔热安装 预热器 10 30~31 包覆多层 冷凝器A
冷凝器B10
10-41~-40
-41~-40辐射面喷涂热控涂层 管路 包覆多层 -
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