一种单压电叠堆驱动的回转冲击超声波钻

doi:10.13700/j.bh.1001-5965.2017.0699

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摘要为提高冲击式超声波钻的排屑效率，基于压电驱动原理提出了一种单压电叠堆驱动的回转冲击超声波钻（RPUD）。RPUD仅利用单一压电叠堆两侧的振动实现了钻具的回转冲击运动，将一侧振动转变为回转运动，另一侧振动转变为冲击运动，且回转运动和冲击运动可单独调节。为实现超声波钻回转运动和冲击运动的同步谐振，借助有限元方法，对超声波钻换能器进行模态分析和瞬态分析。基于优选的结构设计参数，研制了RPUD样机并开展了钻进实验研究。实验结果验证了RPUD的钻进功能，并利用响应面方法分析了钻压力等各钻进参数对钻进效率的影响。

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	王印超
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	于红英
	柏德恩
	邓宗全

关键词 ：深空采样, 超声波钻, 压电换能器, 有限元方法, 钻进实验, 响应面方法

Abstract：To improve the chip removal efficiency of percussive ultrasonic drilling, a rotary-percussive ultrasonic drill (RPUD) is proposed based on piezoelectric driving principle, which is driven by single piezoelectric stack. The proposed RPUD uses the vibration on both sides of the single piezoelectric stack to realize the rotary-percussive motion of the drilling tool, and transfers one side of vibration into rotary motion and the other side into percussive motion. Rotary motion and percussive motion can be regulated independently. To realize the synchronous resonance of rotary motion and percussive motion, the modal analysis and transient analysis of ultrasonic drilling transducer are carried out by the finite element method. A prototype of rotary-percussive ultrasonic drilling machine was developed, and the drilling experiment was carried out based on the optimized structural design parameters. The experimental results verify the drilling function of the RPUD, and response surface method is used to analyze the influence of the drilling parameters such as weight on bit on the drilling efficiency.

Key words： deep space sampling ultrasonic drill piezoelectric transducer finite element method drilling experiment response surface method

收稿日期: 2017-11-13

PACS:

TP242

基金资助:国家自然科学基金（61403106）；高等学校学科创新引智计划（B07018）；中央高校基本科研业务费专项资金（HIT.NSRIF.2014051）

通讯作者: 全齐全.E-mail:quanqiquan@hit.edu.cn E-mail: quanqiquan@hit.edu.cn

作者简介: 王印超男,博士研究生。主要研究方向:超声波钻驱动及采样技术;全齐全男,博士,副教授。主要研究方向:空间机构测试技术;于红英女,博士,教授,博士生导师。主要研究方向:机械CAD及仿真技术;柏德恩男,博士研究生。主要研究方向:超声驱动及超声钻钻探技术;邓宗全男,硕士,教授,博士生导师。主要研究方向:宇航空间机构技术。

引用本文:

王印超, 全齐全, 于红英, 柏德恩, 邓宗全. 一种单压电叠堆驱动的回转冲击超声波钻[J]. 北京航空航天大学学报, 2018, 44(9): 1850-1859.
WANG Yinchao, QUAN Qiquan, YU Hongying, BAI Deen, DENG Zongquan. A rotary-percussive ultrasonic drill driven by single piezoelectric stack. JOURNAL OF BEIJING UNIVERSITY OF AERONAUTICS AND A, 2018, 44(9): 1850-1859.

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http://bhxb.buaa.edu.cn/CN/10.13700/j.bh.1001-5965.2017.0699 或 http://bhxb.buaa.edu.cn/CN/Y2018/V44/I9/1850

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