Volume 41 Issue 2
Feb.  2015
Turn off MathJax
Article Contents
CHEN Youdong, JI Xudong, TANG Weiet al. Pipeline spraying robot: structure and pose adjustment[J]. Journal of Beijing University of Aeronautics and Astronautics, 2015, 41(2): 209-215. doi: 10.13700/j.bh.1001-5965.2014.0163(in Chinese)
Citation: CHEN Youdong, JI Xudong, TANG Weiet al. Pipeline spraying robot: structure and pose adjustment[J]. Journal of Beijing University of Aeronautics and Astronautics, 2015, 41(2): 209-215. doi: 10.13700/j.bh.1001-5965.2014.0163(in Chinese)

Pipeline spraying robot: structure and pose adjustment

doi: 10.13700/j.bh.1001-5965.2014.0163
  • Received Date: 27 Mar 2014
  • Publish Date: 20 Feb 2015
  • To meet the demand of large allotype pipelines inner wall spraying, a pipeline spraying robot with series and parallel structure was designed, which consisted of a support platform and a series manipulator. The support platform was modeled by geometric method. The manipulator was analyzed by D-H method. Based on the robot model, inverse equations were obtained. After the robot was positioned initially, the robot and pipeline poses were measured by laser tracker. The adjustments were calculated by the inverse equations. According to the adjustments, the robot was adjusted so that the axis of the pipeline coincided with the axis of the spray gun. Through the implemented by the manufacturing plant, the effectiveness of the pipeline spray robot and the method of the pose adjustment were confirmed, and the results show that the robot can improve the efficiency and the quality of spray.

     

  • loading
  • [1]
    陈雁,邵君奕, 张传清,等.复杂管道喷涂系统研制[J].机械设计与制造,2009(11):1-3. Chen Y,Shao J Y,Zhang C Q,et al.Development of spraying system for complex duct[J].Mechanical Design and Manufacturing,2009(11):1-3(in Chinese).
    [2]
    曾勇. 大型复杂自由曲面的喷涂机器人喷枪轨迹优化研究[D].兰州:兰州理工大学,2011. Zeng Y.The research of the spray gun's trajectory optimization of spraying robot which sprays large complex free surface[D].Lanzhou:Lanzhou University of Technology,2011(in Chinese).
    [3]
    Cho C S, Kim J D,Lee S G,et al.A study on automated mobile painting robot with permanent magnet wheels for outer plate of ship[J].Robotics(ISR),2013,44:1-4.
    [4]
    王站中,张大卫, 安艳松,等.非球形手腕6R串联型喷涂机器人逆运动学分析[J].天津大学学报,2007,40(6):665-670. Wang Z Z,Zhang D W,An Y S,et al.Inverse kinematics analysis of the 6R serial spraying manipulator with non-spherical wrist[J].Journal of Tianjin Univerity,2007,40(6):665-670(in Chinese).
    [5]
    李抗战,李培哲. FANUC机器人喷涂系统在重卡驾驶室上的应用[C]//第十四届全国涂料涂装技术信息交流会暨交通用涂料涂装技术研讨会,2011,5:105-124. Li K Z,Li P Z.The application of FANUC robotics spraying system in heavy card bridge[C]//The 14th National Paint Coating Technical Information Exchange and Traffic with Paint Coating Technology Seminar,2011,5:105-124(in Chinese).
    [6]
    张微微. 6-DOF串联机器人动力学性能指标分析与仿真[D].秦皇岛:燕山大学,2007. Zhang W W.6-DOF serial robot dynamics performance index analysis and simulation[D].Qinhuangdao:Yanshan University,2007(in Chinese).
    [7]
    Alessandro G,Renato V, Daniele P,et al.Automatic path and trajectory planning for robotic spray painting[J].Robotics,2012:1-6.
    [8]
    Okamoto J, Adamowski J C,Tsuzuki M S G,et al.Autonomous system for oil pipelines inspection[J].Meehatronics,1999,9(7): 731-743.
    [9]
    刘晓洪,郑毅, 高隽恺,等.新型蠕动式气动微型管道机器人[J].液压气动与密封,2007(1):16-18. Liu X H,Zheng Y,Gao J K,et al.New type of creeping type pneumatic micro in-pipe robot[J].Hydraulics Pneumatics & Seals,2007(1):16-18(in Chinese).
    [10]
    Chen Y, Shao J Y,Zhang C Q,et al.Redundant-robot-based painting system for variable cross-section S-shape pipe[J].Reconfigurable Mechanisms and Robots,2009:743-749.
    [11]
    Liu T, Zhang B,Jia J X.Electromagnetic navigation system design of the green house spraying robot[J].Mechanic Automation and Control Engineering(MACE),2011:2140-2144.
    [12]
    栾振兴. 一种S型管道喷涂机器人的结构设计与分析[D].北京:北京邮电大学,2010. Luan Z X.The design and analysis of an s-shaped pipe spraying robot structure[D].Beijing:Beijing University of Posts and Telecommunications,2010(in Chinese).
    [13]
    马青华,付大海. 船舶热力管道的腐蚀与防护[J].现代涂料与涂装,2004(1):10-12. Ma Q H,Fu D H.Corrosion and protection of heat distribution pipelines of ships[J].Modern Paint and Finishing,2004(1):10-12(in Chinese).
    [14]
    郑克敏,朱金荣, 沈良,等.椭圆异型管的研制和开发[J].上海煤气,2000(4):1-10. Zheng K M,Zhu J R,Shen L,et al.The research and development of elliptic section tube[J].Shanghai Gas,2000(4):1-10(in Chinese).
    [15]
    郭永鑫,杨开林, 郭新蕾,等.大型管道输水系统充水过程滞留气泡对输水能力的影响[J].水利学报,2013,3(3):262-267. Guo Y X,Yang K L,Guo X L,et al.Effect analysis of the detained air pockets to the conveyance capacity in large-scale pipelines[J].Journal of Hydraulic Engineering,2013,3(3):262-267(in Chinese).
    [16]
    Luo Z S, Wang X W,Yang H.Analytic study based on failure effects model of adjacent oil pipeline[J].Management Science and Engineering,2009:271-276.
    [17]
    陈雁,邵君奕, 张传清,等.复杂管道喷涂系统研制[J].机械设计制造,2009,11(11):1-3. Chen Y,Shao J Y,Zhang C Q,et al.Development of spraying system for complex duct[J].Machinery Design & Manufacture,2009,11(11):1-3(in Chinese).
    [18]
    Bennett T, Kakuda T,Kulkarni A,et al.Front surface thermal property measurements of air plasma spray coatings[J].Journal of Applied Physics,2009:105(8):083501.
    [19]
    安永植,安永辰. 机器人位姿误差校正方法[J].哈尔滨工业大学学报,1993,25(1):77-82. An Y Z,An Y C.The method of robot pose error correction[J].Journal of Harbin Institute of Technology University,1993,25(1): 77-82(in Chinese).
    [20]
    He C,Olds K, Iordachita I,et al.A new ENT microsurgery robot:error analysis and implementation[C]//Proceedings-IEEE International Conference on Robotics and Automation,2013:1221-1227.

  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Article Metrics

    Article views(1427) PDF downloads(784) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return