Volume 47 Issue 8
Aug.  2021
Turn off MathJax
Article Contents
WANG Zhen, YANG Zhengwei, HE Haohao, et al. Dynamic modeling and simulation of irregular bearing failure[J]. Journal of Beijing University of Aeronautics and Astronautics, 2021, 47(8): 1580-1593. doi: 10.13700/j.bh.1001-5965.2020.0232(in Chinese)
Citation: WANG Zhen, YANG Zhengwei, HE Haohao, et al. Dynamic modeling and simulation of irregular bearing failure[J]. Journal of Beijing University of Aeronautics and Astronautics, 2021, 47(8): 1580-1593. doi: 10.13700/j.bh.1001-5965.2020.0232(in Chinese)

Dynamic modeling and simulation of irregular bearing failure

doi: 10.13700/j.bh.1001-5965.2020.0232
Funds:

National Natural Science Foundation of China 51505486

National Natural Science Foundation of China 61703410

National Natural Science Foundation of China 61873175

China Postdoctoral Science Foundation 2019M650262

Aeronautical Science Foundation of China 201803U8003

Shaanxi Provincial Science and Technology Association Young Talents Promotion Project 20170511

More Information
  • Corresponding author: MING Anbo. E-mail: 79607672@qq.com
  • Received Date: 01 Jun 2020
  • Accepted Date: 30 Aug 2020
  • Publish Date: 20 Aug 2021
  • Most of the existing bearing failure researches simplified the failure to regular shapes such as rectangular grooves or circular pits, which were quite different from the actual failure morphology, taking the aero-engine rotor system as the research object, starting from the actual fault morphology of the rolling bearing and the objective reality of the main shaft bearing being prone to failure in the complex rotor system, a method for characterizing the irregular bearing fault was proposed and introduced into the single rotor-bearing system dynamic model, and the irregular failure model of bearing inner and outer rings was established. Using the method of numerical calculation, the vibration response of the rotor system with faults was analyzed, and the influence of the circumferential width and depth of the faults on the system vibration was studied when the system bearings contained rectangular faults and irregular faults in the inner and outer rings. Finally, for the fault damage existing in the inner and outer rings of the rolling bearing, fault bearings with different positions and sizes were made and introduced into the rotor system to conduct experimental research, and the system vibration data at different rotation frequencies and fault sizes were collected. The comparison with the numerical simulation results fully verified the correctness of the irregular bearing failure dynamic model.

     

  • loading
  • [1]
    LU Z Y, WANG X D, HOU L, et al. Nonlinear response analysis for an aero engine dual-rotor system coupled by the inter-shaft bearing[J]. Archive of Applied Mechanics, 2019, 89(7): 1275-1288. doi: 10.1007/s00419-018-01501-0
    [2]
    史修江. 航空发动机主轴轴承动态性能和热弹流润滑状态耦合分析[D]. 哈尔滨: 哈尔滨工业大学, 2018: 1-7.

    SHI X J. Coupling analysis of dynamic performance and tehl state of aeroengine main shaft bearing[D]. Harbin: Harbin Institute of Technology, 2018: 1-7(in Chinese).
    [3]
    路振勇. 航空发动机转子系统的动力学建模及非线性振动研究[D]. 哈尔滨: 哈尔滨工业大学, 2017: 17-24.

    LU Z Y. Dynamical modeling and nonlinear vibration study of aero-engine rotor system[D]. Harbin: Harbin Institute of Technology, 2017: 17-24(in Chinese).
    [4]
    KANKAR P K, SHARMA S C, HARSHA S P. Fault diagnosis of high speed rolling element bearings due to localized defects using response surface method[J]. Journal of Dynamic Systems, Measurement and Control, 2011, 133(3): 031007. doi: 10.1115/1.4003371
    [5]
    东亚斌, 廖明夫, 高琦. 滚动体具有局部缺陷滚动轴承的动力学分析[J]. 重型机械, 2012(3): 148-152. https://www.cnki.com.cn/Article/CJFDTOTAL-ZXJX201203035.htm

    DONG Y B, LIAO M F, GAO Q. Dynamics analysis on rolling element bearings with localized defects[J]. Heavy Machinery, 2012(3): 148-152(in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-ZXJX201203035.htm
    [6]
    SAWALHI N, RANDALL R B. The combined gear bearing dynamic model and the simulation of localised bearing faults[J]. Mechanical Systems & Signal Processing, 2008, 22(8): 1924-1951. http://www.sciencedirect.com/science/article/pii/S0888327007002725
    [7]
    SAWALHI N, RANDALL R B. Simulation of the vibrations produced by extended bearing faults[J]. Mechanical Systems & Signal Processing, 2008, 22(8): 1952-1966. http://www.nla.gov.au/nla.arc-143701-20140314-1701-www.acoustics.asn.au/conference_proceedings/aasnz2006/papers/p120.pdf
    [8]
    陈果. 转子-滚动轴承-机匣耦合系统中滚动轴承故障的动力学分析[J]. 振动工程学报, 2008, 21(6): 577-587. doi: 10.3969/j.issn.1004-4523.2008.06.008

    CHEN G. Dynamic analysis of ball bearing faults in rotor-ball bearing-stator coupling system[J]. Journal of Vibration Engineering, 2008, 21(6): 577-587(in Chinese). doi: 10.3969/j.issn.1004-4523.2008.06.008
    [9]
    廖明夫. 航空发动机转子动力学[M]. 西安: 西北工业大学出版社, 2015: 163-170.

    LIAO M F. Aeroengine rotor dynamics[M]. Xi'an: Northwestern Polytechnical University Press, 2015: 163-170(in Chinese).
    [10]
    CAO H R, NIU L K, XI S T, et al. Mechanical model development of rolling bearing-rotor systems: A review[J]. Mechanical Systems & Signal Processing, 2018, 102: 37-58. http://www.sciencedirect.com/science/article/pii/S0888327017304971
    [11]
    张智勇. 球轴承-转子系统变柔度振动的分岔与滞后行为[D]. 哈尔滨: 哈尔滨工业大学, 2015: 18-23.

    ZHANG Z Y. Bifurcations and hysteresis of varying compliance vibrations of a ball bearing-rotor system[D]. Harbin: Harbin Institute of Technology, 2015: 18-23(in Chinese).
    [12]
    何浩浩. 含非规则轴承故障的航空发动机双转子系统动力学建模与特性分析[D]. 西安: 火箭军工程大学, 2017: 11-18.

    He H H. Dynamic Modeling and characteristic analysis of aeroengine dual rotor system with irregular bearing faults[D]. Xi'an: Rocket Force University of Engineering, 2017: 11-18(in Chinese).
    [13]
    关贞珍, 郑海起, 王彦刚, 等. 滚动轴承局部损伤故障动力学建模及仿真[J]. 振动·测试与诊断, 2012, 32(6): 950-955. https://www.cnki.com.cn/Article/CJFDTOTAL-ZDCS201206015.htm

    GUAN Z Z, ZHENG H Q, WANG Y G, et al. Fault dynamic modeling and simulating of rolling bearing with localized defect[J]. Journal of Vibration, Measurement & Diagnosis, 2012, 32(6): 950-955(in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-ZDCS201206015.htm
    [14]
    徐可君, 任帅, 秦海勤, 等. 滚动轴承内圈故障的动力学模型建立及仿真[J]. 航空发动机, 2015, 41(4): 8-11. https://www.cnki.com.cn/Article/CJFDTOTAL-HKFJ201504003.htm

    XU K J, REN S, QIN H Q, et al. Dynamics model establishment and simulation of rolling bearing element with inner race defect[J]. Aeroengine, 2015, 41(4): 8-11(in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-HKFJ201504003.htm
    [15]
    罗茂林, 郭瑜, 伍星. 考虑冲击力的球轴承外圈剥落缺陷双冲击现象动力学建模[J]. 振动与冲击, 2019, 38(14): 48-54. https://www.cnki.com.cn/Article/CJFDTOTAL-ZDCJ201914007.htm

    LUO M L, GUO Y, WU X. Dynamic modeling of the dual-impulse behavior produced by a spall on the outer race of a ball bearing considering impact forces[J]. Journal of Vibration and Shock, 2019, 38(14): 48-54(in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-ZDCJ201914007.htm
    [16]
    CHEN G. A new rotor-ball bearing-stator coupling dynamics model for whole aero-engine vibration[J]. Journal of Vibration and Acoustics, Transactions of the ASME, 2009, 131(6): 0610091-0610099. http://www.researchgate.net/publication/243711164_A_New_Rotor-Ball_Bearing-Stator_Coupling_Dynamics_Model_for_Whole_Aero-Engine_Vibration
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(23)  / Tables(1)

    Article Metrics

    Article views(675) PDF downloads(206) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return