Volume 50 Issue 10
Oct.  2024
Turn off MathJax
Article Contents
SUN H Y,YANG Z P,WANG Y W,et al. Compound fault diagnosis of planetary gearbox based on RSSD-CYCBD by adaptive parameter optimization[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(10):3139-3150 (in Chinese) doi: 10.13700/j.bh.1001-5965.2022.0773
Citation: SUN H Y,YANG Z P,WANG Y W,et al. Compound fault diagnosis of planetary gearbox based on RSSD-CYCBD by adaptive parameter optimization[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(10):3139-3150 (in Chinese) doi: 10.13700/j.bh.1001-5965.2022.0773

Compound fault diagnosis of planetary gearbox based on RSSD-CYCBD by adaptive parameter optimization

doi: 10.13700/j.bh.1001-5965.2022.0773
Funds:  Nation Science and Technology Support Program of China (MKF20210012); National Natural Science Foundation of China (51805262)
More Information
  • Corresponding author: E-mail:wangyiwei@buaa.edu.cn
  • Received Date: 14 Sep 2022
  • Accepted Date: 30 Sep 2022
  • Available Online: 14 Nov 2022
  • Publish Date: 08 Nov 2022
  • The coupling of multiple vibration sources of planetary gearboxes results in difficulty in identifying fault sources, and weak fault features are easily masked by noise and strong fault features. In addition, signal attenuation caused by the propagation path causes weak fault features. To address these issues, a multi-fault coupled signal separation and diagnosis method for planetary gearboxes utilizing resonance-based sparse signal decomposition (RSSD) by adaptive parameter optimization and maximum second order cyclostationary blind deconvolution (CYCBD) was proposed. According to the different resonance properties of bearing faults and gear faults, the multi-fault coupled signal was divided into high resonance components containing gear fault features and low resonance components mainly containing bearing fault features by RSSD. Then, the two components were treated by the CYCBD to eliminate the influence of the propagation path and noise interference, so as to enhance and extract weak fault features. In particular, to solve the problems of difficulty in parameter optimization, dependence on artificial experience, and poor adaptation in RSSD and CYCBD, an adaptive parameter optimization method based on the squirrel search algorithm (SSA) was proposed, and a composite index integrating kurtosis of envelope spectrum, root mean square of autocorrelation function maximum, and characteristic frequency ratio was designed as an optimization objective. Finally, envelope demodulation was performed on the deconvolved signal to extract the fault feature frequency and identify different fault sources. The effectiveness and feasibility of the proposed algorithm were verified by the multi-fault simulation signal and the measured signal of the planetary gearbox. Moreover, the proposed method was integrated into edge computing equipment to provide solutions for state detection and diagnosis, as well as remote operation and maintenance of rotating machinery such as planetary gearboxes.

     

  • loading
  • [1]
    张文义, 于德介, 陈向民. 齿轮箱复合故障诊断的信号共振分量能量算子解调方法[J]. 振动工程学报, 2015, 28(1): 148-155.

    ZHANG W Y, YU D J, CHEN X M. Energy operator demodulating of signal’s resonance components for the compound fault diagnosis of gearbox[J]. Journal of Vibration Engineering, 2015, 28(1): 148-155 (in Chinese).
    [2]
    黄文涛, 付强, 窦宏印. 基于自适应优化品质因子的共振稀疏分解方法及其在行星齿轮箱复合故障诊断中的应用[J]. 机械工程学报, 2016, 52(15): 44-51. doi: 10.3901/JME.2016.15.044

    HUANG W T, FU Q, DOU H Y. Resonance-based sparse signal decomposition based on the quality factors optimization and its application of composite fault diagnosis to planetary gearbox[J]. Journal of Mechanical Engineering, 2016, 52(15): 44-51(in Chinese). doi: 10.3901/JME.2016.15.044
    [3]
    HE W P, CHEN B Q, ZENG N Y, et al. Sparsity-based signal extraction using dual Q-factors for gearbox fault detection[J]. ISA Transactions, 2018, 79: 147-160. doi: 10.1016/j.isatra.2018.05.009
    [4]
    YANG X Q, DING K, HE G L, et al. Double-dictionary signal decomposition method based on split augmented Lagrangian shrinkage algorithm and its application in gearbox hybrid faults diagnosis[J]. Journal of Sound Vibration, 2018, 432: 484-501. doi: 10.1016/j.jsv.2018.06.064
    [5]
    王霄, 谢平, 郭源耕, 等. 基于多字典-共振稀疏分解的脉冲故障特征提取[J]. 中国机械工程, 2019, 30(20): 2456-2462. doi: 10.3969/j.issn.1004-132X.2019.20.008

    WANG X, XIE P, GUO Y G, et al. Impulse fault signature extraction based on multi-dictionary resonance-based sparse signal decomposition[J]. China Mechanical Engineering, 2019, 30(20): 2456-2462 (in Chinese). doi: 10.3969/j.issn.1004-132X.2019.20.008
    [6]
    SELESNICK I W. Resonance-based signal decomposition: A new sparsity-enabled signal analysis method[J]. Signal Processing, 2011, 91(12): 2793-2809. doi: 10.1016/j.sigpro.2010.10.018
    [7]
    张琳, 黄敏. 基于EMD与切片双谱的轴承故障诊断方法[J]. 北京航空航天大学学报, 2010, 36(3): 287-290.

    ZHANG L, HUANG M. Fault diagnosis approach for bearing based on EMD and slice bi-spectrum[J]. Journal of Beijing University of Aeronautics and Astronautics, 2010, 36(3): 287-290(in Chinese).
    [8]
    余建波, 吕靖香, 程辉, 等. 基于ITD和改进形态滤波的滚动轴承故障诊断[J]. 北京航空航天大学学报, 2018, 44(2): 241-249.

    YU J B, LYU J X, CHENG H, et al. Fault diagnosis for rolling bearing based on ITD and improved morphological filter[J]. Journal of Beijing University of Aeronautics and Astronautics, 2018, 44(2): 241-249(in Chinese).
    [9]
    何群, 郭源耕, 王霄, 等. 基于信号共振稀疏分解和最大相关峭度解卷积的齿轮箱故障诊断[J]. 中国机械工程, 2017, 28(13): 1528-1534. doi: 10.3969/j.issn.1004-132X.2017.13.003

    HE Q, GUO Y G, WANG X, et al. Gearbox fault diagnosis based on RB-SSD and MCKD[J]. China Mechanical Engineering, 2017, 28(13): 1528-1534(in Chinese). doi: 10.3969/j.issn.1004-132X.2017.13.003
    [10]
    齐咏生, 樊佶, 李永亭, 等. 一种改进的解卷积算法及其在滚动轴承复合故障诊断中的应用[J]. 振动与冲击, 2020, 39(21): 140-150.

    QI Y S, FAN J, LI Y T, et al. An improved deconvolution algorithm and its application in compound fault diagnosis of rolling bearing[J]. Journal of Vibration and Shock, 2020, 39(21): 140-150(in Chinese).
    [11]
    BUZZONI M, ANTONI J, D’ELIA G. Blind deconvolution based on cyclostationarity maximization and its application to fault identification[J]. Journal of Sound Vibration, 2018, 432: 569-601. doi: 10.1016/j.jsv.2018.06.055
    [12]
    JAIN M, SINGH V, RANI A. A novel nature-inspired algorithm for optimization: Squirrel search algorithm[J]. Swarm and Evolutionary Computation, 2019, 44(2): 148-175.
    [13]
    王晓龙, 唐贵基, 周福成. 自适应可调品质因子小波变换在轴承早期故障诊断中的应用[J]. 航空动力学报, 2017, 32(10): 2467-2475.

    WANG X L, TANG G J, ZHOU F C. Application of adaptive tunable Q-factor wavelet transform on incipient fault diagnosis of bearing[J]. Journal of Aerospace Power, 2017, 32(10): 2467-2475(in Chinese).
    [14]
    顾晓辉, 杨绍普, 刘永强, 等. 基于多目标交叉熵优化的轮对轴承故障特征提取方法[J]. 机械工程学报, 2018, 54(4): 285-292. doi: 10.3901/JME.2018.04.285

    GU X H, YANG S P, LIU Y Q, et al. Fault feature extraction of wheel-bearing based on multi-objective cross entropy optimization[J]. Journal of Mechanical Engineering, 2018, 54(4): 285-292 (in Chinese). doi: 10.3901/JME.2018.04.285
    [15]
    CHEN D Y, LIN J H, LI Y P. Modified complementary ensemble empirical mode decomposition and intrinsic mode functions evaluation index for high-speed train gearbox fault diagnosis[J]. Journal of Sound and Vibration, 2018, 424: 192-207. doi: 10.1016/j.jsv.2018.03.018
    [16]
    李永波. 滚动轴承故障特征提取与早期诊断方法研究[D]. 哈尔滨: 哈尔滨工业大学, 2017: 101-102.

    LI Y B. Investigation of fault feature extraction and early fault diagnosis for rolling bearings[D]. Harbin: Harbin Institute of Technology, 2017: 101-102(in Chinese).
    [17]
    张守京, 慎明俊, 杨静雯, 等. 改进的共振稀疏分解方法及其在滚动轴承复合故障诊断中的应用[J]. 中国机械工程, 2022, 33(14): 1697-1706. doi: 10.3969/j.issn.1004-132X.2022.14.008

    ZHANG S J, SHEN M J, YANG J W, et al. Improved RSSD and its applications to composite fault diagnosis of rolling bearings[J]. China Mechanical Engineering, 2022, 33(14): 1697-1706 (in Chinese). doi: 10.3969/j.issn.1004-132X.2022.14.008
    [18]
    WANG C G, LI H K, OU J Y, et al. Identification of planetary gearbox weak compound fault based on parallel dual-parameter optimized resonance sparse decomposition and improved MOMEDA[J]. Measurement, 2020, 165: 108079. doi: 10.1016/j.measurement.2020.108079
    [19]
    黄包裕, 张永祥, 赵磊. 基于布谷鸟搜索算法和最大二阶循环平稳盲解卷积的滚动轴承故障诊断方法[J]. 机械工程学报, 2021, 57(9): 99-107.

    HUANG B Y, ZHANG Y X , ZHAO L. Research on fault diagnosis method of rolling bearings based on cuckoo search algorithm and maximum second order cyclostationary blind deconvolution[J]. Journal of Mechanical Engineering, 2021, 57(9): 99-107(in Chinese).
    [20]
    冯志鹏, 赵镭镭, 褚福磊. 行星齿轮箱齿轮局部故障振动频谱特征[J]. 中国电机工程学报, 2013, 33(5): 119-127.

    FENG Z P, ZHAO L L, CHU F L. Vibration spectral characteristics of localized gear fault of planetary gearboxes[J]. Proceedings of the CSEE, 2013, 33(5): 119-127(in Chinese).
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(17)  / Tables(4)

    Article Metrics

    Article views(173) PDF downloads(15) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return