Citation: | FAN Jikang, QI Bojin, LIU Fangjun, et al. Design and implementation of a novel high-voltage power supply in electron beam welding machine[J]. Journal of Beijing University of Aeronautics and Astronautics, 2017, 43(2): 293-300. doi: 10.13700/j.bh.1001-5965.2016.0072(in Chinese) |
Traditional high-voltage power supply of electron beam welding machine has complicated circuit and huge volume. For improving the property of electron beam welding machine, a novel 60 kV/100 mA high-voltage power supply is developed in this paper. First, the three-phase electric is rectified to 540 V DC voltage. Then The voltage regulator circuit part adopts a full-bridge direct current converter controlled by pulse width modulation (PWM) method to regulate the 540 V DC voltage to adjustable 0-500 V DC voltage. A full-bridge inverter is used to change the DC voltage to 20 kHz AC voltage. Cascade-connected transformers and voltage doubling rectifiers are employed in the high voltage circuit part to achieve the 60 kV high-voltage output. In order to make the high-voltage output more stable, the double closed-loop control system based on proportion integration differentiation (PID) is adopted in the control circuit part. A high-voltage testing platform is established to measure the assembled high-voltage power supply and the test results show that the power supply has stable output voltage and high control accuracy. The ripple factor and stability are all in the 1% range, which can meet the requirement of electron beam welding machine.
[1] |
叶汉民.电子束焊机中的高电压技术问题[J].高电压技术,1999,25(2):50-52. http://www.cnki.com.cn/Article/CJFDTOTAL-GDYJ199902023.htm
YE H M.Problems of application of high voltage engineering for electron beam welder[J].High Voltage Engineering,1999,25(2):50-52(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-GDYJ199902023.htm
|
[2] |
齐铂金,范霁康,刘方军.脉冲束流电子束焊接技术综述[J].航空制造技术,2015(11):26-30. http://www.cnki.com.cn/Article/CJFDTOTAL-HKGJ201511004.htm
QI B J,FAN J K,LIU F J.An overview of pulsed electron beam welding technology[J].Aeronautical Manufacturing Technology,2015(11):26-30(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-HKGJ201511004.htm
|
[3] |
韦寿祺,宗敖星.中压型大功率电子束焊机电控系统的研制[J].电焊机,1996,26(5):38-40. http://www.cnki.com.cn/Article/CJFDTOTAL-DHJI605.012.htm
WEI S Q,ZONG A X.Study on control system of medium voltage high power electron beam welder[J].Electric Welding Machine,1996,26(5):38-40(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-DHJI605.012.htm
|
[4] |
戴培善.电子束焊机60 kV直流电源电子管调压方法[J].电焊机,1998,28(2):36-38. http://www.cnki.com.cn/Article/CJFDTOTAL-DHJI802.013.htm
DAI P S.Voltage regulating method of 60 kV DC power source electronic tube in electron beam welder[J].Electric Welding Machine,1998,28(2):36-38(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-DHJI802.013.htm
|
[5] |
莫金海,韦寿祺,何少佳,等.新型PWM-BUCK电子束焊机稳定高压电源的设计[J].焊接学报,2009,30(6):34-38. http://www.cnki.com.cn/Article/CJFDTOTAL-HJXB200906010.htm
MO J H,WEI S Q,HE S J,et al.Design of stabilized high-voltage source with PWM-BUCK for electron beam welder[J].Transactions of the China Welding Institution,2009,30(6):34-38(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-HJXB200906010.htm
|
[6] |
李正熙,王磊,赵仁涛.一种全桥逆变式电子束焊机高压电源[J].自动化与仪器仪表,2008(3):15-17. http://www.cnki.com.cn/Article/CJFDTOTAL-ZDYY200803008.htm
LI Z X,WANG L,ZHAO R T.A new H-bridge inverter of HV power source for electron beam welder[J].Automation & Instrumentation,2008(3):15-17(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-ZDYY200803008.htm
|
[7] |
李正熙,王泽庭,樊生文.高频高压电子束焊机电源的研制[J].北方工业大学学报,2010,22(3):16-18. http://www.cnki.com.cn/Article/CJFDTOTAL-BFGY201003005.htm
LI Z X,WANG Z T,FAN S W.Development of high frequency and high voltage source for electronic beam welder[J].Journal North China University of Technology,2010,22(3):16-18(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-BFGY201003005.htm
|
[8] |
赵卫东,王俊峰,孙建坤.电子束焊接用高压直流电源设计[J].安徽工业大学学报,2010,27(3):295-298. http://www.cnki.com.cn/Article/CJFDTOTAL-HDYX201003021.htm
ZHAO W D,WANG J F,SUN J K.Design of high-voltage power supply for electron beam welding[J].Journal of Anhui University of Technology,2010,27(3):295-298(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-HDYX201003021.htm
|
[9] |
PRESSMAN A I,BILLINGS K,MOREY T.开关电源设计[M].3版.王志强,肖文勋,虞龙,译.北京:电子工业出版社,2014:63.
PRESSMAN A I,BILLINGS K,MOREY T.Switching power supply design[M].3rd ed.WANG Z Q,XIAO W X,YU L,translated.Beijing:Publishing House of Electronics Industry,2014:63(in Chinese).
|
[10] |
ORTIZ G,LUKAS F,KOLAR J W,et al.Flux balancing of isolation transformers and application of "the magnetic ear" for closed-loop volt-second compensation[J].IEEE Transactions on Power Electronics,2014,29(8):4078-4090. doi: 10.1109/TPEL.2013.2294551
|
[11] |
宋志勇.移相全桥大功率高频开关电源的研究与设计[D].武汉:湖北工业大学,2014:34-37.
SONG Z Y.The study and design of phase-shift full-bridge high-power high-frequency switching power supply[D].Wuhan:Hubei University of Technology,2014:34-37(in Chinese).
|
[12] |
张伟,杜慧聪,齐铂金,等.150 kV/50 kW逆变式电子束焊机高压电源设计[J].北京航空航天大学学报,2014,40(11):1531-1536.
ZHANG W,DU H C,QI B J,et al.150 kV/30 kW inverter for electron beam welding power supply design[J].Journal of Beijing University of Aeronautics and Astronautics,2014,40(11):1531-1536(in Chinese).
|
[13] |
LEARY A M,OHODNICKI P R,MCHENRY M E.Soft magnetic materials in high-frequency high-power conversion applications[J].JOM the Journal of the Minerals Metals & Materials Society,2012,64(7):772-781.
|
[14] |
曲振江.静电电源设备中倍压整流电路的特性分析[J].电力电子技术,1994(3):33-35. http://www.cnki.com.cn/Article/CJFDTOTAL-DLDZ403.010.htm
QU Z J.The analysis of the characteristics of voltage doubling rectifier circuit in static precipitator power supply[J].Power Electronics,1994(3):33-35(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-DLDZ403.010.htm
|
[15] |
曲振江,马文娟.高压静电设备中倍压整流电路的工作状态分析[J].高电压技术,2005,31(10):64-66. http://www.cnki.com.cn/Article/CJFDTOTAL-GDYJ200510023.htm
QU Z J,MA W J.Working state analysis of the multiple-voltage rectifying circuit in high voltage electrostatic equipment[J].High Voltage Engineering,2005,31(10):64-66(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-GDYJ200510023.htm
|
[16] |
杜慧聪,刘方军,张伟,等.150kV高压逆变电源倍压整流电路仿真[J].北京航空航天大学学报,2014,40(7):1001-1005.
DU H C,LIU F J,ZHANG W,et al.Simulation of voltage doubling rectifying circuit in 150 kV high-voltage inverter power supply[J].Journal of Beijing University of Aeronautics and Astronautics,2014,40(7):1001-1005(in Chinese).
|
[17] |
FAN S,WANG Z.Development of high voltage source for electronic beam welder based on phase shift control[C]//Electric Information and Control Engineering(ICEICE).Piscataway,NJ:IEEE Press,2011:5843-5846.
|
[1] | ZHEN Chong, FENG Xinyu. Carrier-based aircraft direct lift control based on sliding mode observer and non-linear dynamic inversion technology[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2024.0373 |
[2] | LI Yajie, LI Gang, LI Wei, LU Chenjing. ICPS multi-modal integrated security control based on data-model linkage under dual-end asynchronous DoS attacks[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2024.0818 |
[3] | XIONG Zhenyang, YIN Jingyuan, HUO Qunhai, HAN Libo, WEI Tongzhen. A novel high gain DC-DC converter based on switched capacitor and triple-winding coupled inductor voltage multiplier unit[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2024-0838 |
[4] | GE Jian-hao, GUO Jie, WANG Hao-ning, ZHANG Bao-chao, WAN Yang-yang, TANG Sheng-jing. Adaptive model predictive control for hypersonic morphing gliding vehicle[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2024.0081 |
[5] | LEI Juan-mian, ZHU Pei-yu. Numerical Study on Lateral Jet Control Efficiency of Hypersonic Reentry Double-cone Vehicle[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2023.0714 |
[6] | SUN X Z,WU J,SHI L X,et al. Dynamic force equalization for dual redundancy electro-mechanical actuation system[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(4):1208-1218 (in Chinese). doi: 10.13700/j.bh.1001-5965.2022.0466. |
[7] | PAN C Z,HE G,LI Z J,et al. Adaptive filtered control for uncertain electro-hydraulic servo systems with time-varying output constraints[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(6):1819-1828 (in Chinese). doi: 10.13700/j.bh.1001-5965.2022.0497. |
[8] | SHE W Q,LIU Y B,CHEN B Y. Altitude control strategy for high-aspect-ratio wings with active morphing[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(5):1746-1752 (in Chinese). doi: 10.13700/j.bh.1001-5965.2022.0612. |
[9] | YANG R R,ZHANG L,ZHAO J L,et al. Nonlinear variable damping integral sliding mode control for electro-hydrostatic actuator[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(1):163-172 (in Chinese). doi: 10.13700/j.bh.1001-5965.2022.0252. |
[10] | LU Zheng-liang, XIE Hao-dong, NI Tao, XU Hao. Research on attitude compound control technology for Micro/Nanosatellite maneuvering segment[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2023.0688 |
[11] | XIE M J,DUAN J Q,MA W R,et al. Sliding mode control for electric braking systems of aircraft based on prescribed performance[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(1):260-267 (in Chinese). doi: 10.13700/j.bh.1001-5965.2022.0229. |
[12] | ZHAI You-hong, LI Chun-tao, SU Zi-kang, LI Xue-bing. Neural network incremental dynamic inversion target drone somersault maneuver control[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2023.0690 |
[13] | ZHANG S,HAN X W,LI R P,et al. Improved remote regulated power supply control scheme in improved flyback converter[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(4):1229-1239 (in Chinese). doi: 10.13700/j.bh.1001-5965.2022.0458. |
[14] | DONG X X,YUE Z J,WANG Z,et al. Uncertainty lightweight design of sandwich structure of rocket fairing cone[J]. Journal of Beijing University of Aeronautics and Astronautics,2023,49(3):625-635 (in Chinese). doi: 10.13700/j.bh.1001-5965.2021.0267. |
[15] | HU J,GENG H,WANG D S,et al. Characteristic analysis and diagnosis of double charged ions of continuous variable-thrust ion thruster[J]. Journal of Beijing University of Aeronautics and Astronautics,2023,49(12):3303-3310 (in Chinese). doi: 10.13700/j.bh.1001-5965.2022.0078. |
[16] | ZHENG S F,ZHU Y C,LING J,et al. Experimental study on parallel control of axial dual-piezoelectric stack actuator[J]. Journal of Beijing University of Aeronautics and Astronautics,2023,49(6):1460-1470 (in Chinese). doi: 10.13700/j.bh.1001-5965.2021.0432. |
[17] | ZHAO Y Y,LIN H,LI B Q. Clamping force sensorless control strategies for electromechanical brake systems[J]. Journal of Beijing University of Aeronautics and Astronautics,2023,49(10):2711-2720 (in Chinese). doi: 10.13700/j.bh.1001-5965.2021.0748. |
[18] | DU Mo, MENG Bao, PAN Feng, WAN Min. Optimal design of printed circuit heat exchanger considering manufacturing constraints[J]. Journal of Beijing University of Aeronautics and Astronautics, 2022, 48(10): 1994-2005. doi: 10.13700/j.bh.1001-5965.2021.0045 |
[19] | ZHANG Yuan, HUANG Wanwei, LU Kunfeng, BAI Wenyan, YU Jianglong. Modeling and finite-time control for hypersonic morphing flight vehicle[J]. Journal of Beijing University of Aeronautics and Astronautics, 2022, 48(10): 1979-1993. doi: 10.13700/j.bh.1001-5965.2021.0701 |
[20] | XU Haiying, YANG Guang, ZHANG Wei, YANG Bo, SANG Xinghua, WANG Zhuang. Properties of gas discharge electron beam coaxial wire of fuse additive manufacturing and microstructure of TC4 titanium alloy[J]. Journal of Beijing University of Aeronautics and Astronautics, 2022, 48(12): 2373-2380. doi: 10.13700/j.bh.1001-5965.2021.0147 |
1. | 王红,王高钦,方国壮. 基于多电感耦合的微纹波电子束焊稳压源设计. 计算机仿真. 2025(02): 90-94 . ![]() | |
2. | 张科,王玮,裴乐. 高功率微波四极管特种电源设计与研制. 真空电子技术. 2022(05): 77-82 . ![]() | |
3. | 彭辉,汪小平,冯德仁. 基于STM32的X射线测厚仪设计. 常州工学院学报. 2020(02): 31-35 . ![]() | |
4. | 段大卫. 90 kV/15 kW电子束焊接高压直流电源研制. 蚌埠学院学报. 2018(05): 63-66 . ![]() | |
5. | 许海鹰,桑兴华,张伟,齐铂金. 150 kV逆变电源性能优化及其束源特性. 北京航空航天大学学报. 2017(08): 1550-1558 . ![]() |