| Citation: | GUO Si, GUO Hong, XU Jinquanet al. Integrated design method of six-phase fault-tolerant permanent magnet in-wheel motor based on multi-physics fields[J]. Journal of Beijing University of Aeronautics and Astronautics, 2019, 45(3): 520-528. doi: 10.13700/j.bh.1001-5965.2018.0360(in Chinese)
|
Based on the analysis of the relationships between the physical fields that the in-wheel motor is involved in, an integrated design method for fault-tolerant permanent magnet in-wheel motor is proposed, aiming at solving the problems of complex working conditions and serious heat of the in-wheel motor for electric armored vehicles. A 50 kW, 6 000 r/min six-phase fault-tolerant permanent magnet in-wheel motor is designed by the integrated method. On the basis of the preliminary design of the motor structure, the optimal design of the flux barrier is achieved by the electromagnetic-stress coupling design, taking both the electromagnetic performance and the mechanical strength into account. Meanwhile, the temperature distribution of the motor is calculated and the demagnetization of the magnets is completed by electromagnetic-thermal coupling design. Furthermore, the maximum mechanical stresses of the rotor and the sleeve are analyzed, and the thickness of sleeve and the interference fit between the rotor and the sleeve are verified by the thermal-stress coupling design. The simulation results show that the motor designed by integrated design method based on multi-physics fields can meet the requirements of electromagnetic performance, temperature limitation and mechanical strength. Therefore, the reliability of the motor is enhanced.
| [1] |
孙逢春, 张承宁.装甲车辆混合动力电传动技术[M].2版.北京:国防工业出版社, 2016:1-28.
SUN F C, ZHANG C N. Technologies for the hybrid electric drive system of armored vehicles[M].2nd ed.Beijing:National Defense Industry Publishing House, 2016:1-28(in Chinese).
|
| [2] |
张运银, 马晓军, 刘春光, 等.轮毂电机驱动装甲车辆行驶稳定性控制仿真[J].火炮发射与控制学报, 2016, 37(1):59-64. doi: 10.3969/j.issn.1673-6524.2016.01.013
ZHANG Y Y, MA X J, LIU C G, et al.Stability control simulation of in-wheel-motor drive armored vehicle[J].Journal of Gun Launch & Control, 2016, 37(1):59-64(in Chinese). doi: 10.3969/j.issn.1673-6524.2016.01.013
|
| [3] |
XING X, SHI C, QIU J.Design and operation simulation of a direct-drive in-wheel motor for EV[C]//Vehicle Power and Propulsion Conference.Piscataway, NJ: IEEE Press, 2016: 1-5.
|
| [4] |
贾珍珍.电动汽车用轮毂电机温度场的分析与计算[D].天津: 天津大学, 2012: 1-3. http://cdmd.cnki.com.cn/Article/CDMD-10056-1013039997.htm
JIA Z Z.Thermal analysis and calculation of in-wheel motor for electric vehicle[D].Tianjin: Tianjin University, 2012: 1-3(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10056-1013039997.htm
|
| [5] |
YI W, DAN M I, STATON D.Ultrafast steady-state multiphysics model for PM and synchronous reluctance machines[J].IEEE Transactions on Industry Applications, 2015, 51(5):3639-3646. doi: 10.1109/TIA.2015.2420623
|
| [6] |
AKIKI P, HAGE-HASSAN M, BENSETTI M, et al.Multiphysics design of a V-shape IPM motor[J].IEEE Transactions on Energy Conversion, 2018, 33(3):1141-1153. doi: 10.1109/TEC.2018.2803072
|
| [7] |
PRIETO D, DESSANTE P, VANNIER J C, et al.Analytical model for a saturated permanent magnet assisted synchronous reluctance motor[C]//International Conference on Electrical Machines.Piscataway, NJ: IEEE Press, 2014: 72-78.
|
| [8] |
周文.三相模块化容错永磁电机研究[D].哈尔滨: 哈尔滨工业大学, 2017: 56-65. http://cdmd.cnki.com.cn/Article/CDMD-10213-1017864051.htm
ZHOU W.Research on 3-phase modular fault-tolerant permanent-magnet motor[D].Harbin: Harbin Institute of Technology, 2017: 56-65(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10213-1017864051.htm
|
| [9] |
高鹏.电动汽车用永磁轮毂电机的设计研究[D].天津: 天津大学, 2015: 78-104. http://cdmd.cnki.com.cn/Article/CDMD-10056-1016110107.htm
GAO P.Design and research of permanent magnet in-wheel motor for electric static structural(ABAQUS) vehicle[D].Tianjin: Tianjin University, 2015: 78-104(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10056-1016110107.htm
|
| [10] |
尹青华.永磁同步电动机电磁-机械应力耦合场的研究[D].北京: 华北电力大学, 2015: 15-38. http://cdmd.cnki.com.cn/Article/CDMD-10079-1015642180.htm
YIN Q H.Study of the coupled electromagnetic-mechanical stress field of permanent magnet synchronous motor[D].Beijing: North China Electric Power University, 2015: 15-38(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10079-1015642180.htm
|
| [11] |
李丹.计及旋转状态的全空冷水轮发电机多物理场耦合计算与分析[D].北京: 北京交通大学, 2017: 11-38. http://cdmd.cnki.com.cn/Article/CDMD-10004-1017053703.htm
LI D.Coupled calculation and analyis of multi-physical field of a fully air-cooled hydro-fenerator considering rotational condition[D].Beijing: Beijing Jiaotong University, 2017: 11-38(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10004-1017053703.htm
|
| [12] |
王光辉, 田德文, 刘华源.车用轮毂电机多物理场耦合分析[J].车辆与动力技术, 2016(3):27-32. http://d.old.wanfangdata.com.cn/Periodical/bgxb-tkzjc201603006
WANG G H, TIAN D W, LIU H Y.Multi-physics coupling analysis of in-wheel motor[J].Vehicle & Power Technology, 2016(3):27-32(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/bgxb-tkzjc201603006
|
| [13] |
张凤阁, 杜光辉, 王天煜, 等.1.12 MW高速永磁电机多物理场综合设计[J].电工技术学报, 2015, 30(12):171-180. doi: 10.3969/j.issn.1000-6753.2015.12.021
ZHANG F G, DU G H, WANG T Y, et al.Integrated design of 1.12 MW high speed PM machine based on multi-physics fields[J].Transactions of China Electrotechnical Society, 2015, 30(12):171-180(in Chinese). doi: 10.3969/j.issn.1000-6753.2015.12.021
|
| [14] |
李冠男.船用感应电动机多物理场计算及分析[D].哈尔滨: 哈尔滨理工大学, 2014: 5-45. http://cdmd.cnki.com.cn/Article/CDMD-10214-1014179545.htm
LI G N.Multi-physics field calculation and analysis of the marine induction motor[D].Harbin: Harbin University of Science and Technology, 2014: 5-45(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10214-1014179545.htm
|
| [15] |
刘飞.船用发电机多物理场耦合数值分析[D].镇江: 江苏科技大学, 2013: 7-51. http://cdmd.cnki.com.cn/Article/CDMD-10289-1014034446.htm
LIU F.Coupled numerical analysis of multiple physical field of marine generator[D].Zhenjiang: Jiangsu University of Science and Technology, 2013: 7-51(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10289-1014034446.htm
|
| [16] |
FELIPPA C A, PARK K C, FARHAT C.Partitioned analysis of coupled mechanical systems[J].Computer Methods in Applied Mechanics & Engineering, 2001,190(24):3247-3270.
|
| [17] |
宋少云.多场耦合问题的分类及其应用研究[J].武汉轻工大学学报, 2008, 27(3):46-49. doi: 10.3969/j.issn.1009-4881.2008.03.012
SONG S Y.Modeling of multiphysics problem and research of coupling relation[J].Journal of Wuhan Polytechnic University, 2008, 27(3):46-49(in Chinese). doi: 10.3969/j.issn.1009-4881.2008.03.012
|
| [18] |
XU J, GUO H, YU K, et al.Design and analysis of a novel fault tolerant permanent magnet synchronous motor for aircraft application[C]//International Conference on Electrical Machines and Systems.Piscataway, NJ: IEEE Press, 2014: 2790-2795.
|
| [19] |
GIERAS J F.Design of permanent magnet brushless motors for high speed applications[C]//International Conference on Electrical Machines and Systems.Piscataway, NJ: IEEE Press, 2015: 1-16.
|
| [20] |
YI L, PEI Y, LIANG P, et al.Analysis of the rotor mechanical strength of interior permanent magnet synchronous in-wheel motor with high speed and large torque[C]//IEEE Conference and Expo Transportation Electrification Asia-Pacific.Piscataway, NJ: IEEE Press, 2014: 1-5.
|
| [21] |
江善林.高速永磁同步电机的损耗分析与温度场计算[D].哈尔滨: 哈尔滨工业大学, 2010: 4-11. http://cdmd.cnki.com.cn/Article/CDMD-10213-1011278781.htm
JIANG S L.High-speed permanent magnet synchronous motor loss analysis and temperature field calculation[D].Harbin: Harbin Institute of Technology, 2010: 4-11(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10213-1011278781.htm
|
| [22] |
JANNOT X, VANNIER J C, MARCHAND C, et al.Multiphysic modeling of a high-speed interior permanent-magnet synchronous machine for a multiobjective optimal design[J].IEEE Transactions on Energy Conversion, 2011, 26(2):457-467. doi: 10.1109/TEC.2010.2090156
|
| [23] |
张凤阁, 杜光辉, 王天煜, 等.高速永磁电机转子不同保护措施的强度分析[J].中国电机工程学报, 2013, 33(S1):195-202. http://d.old.wanfangdata.com.cn/Periodical/zgdjgcxb2013z1031
ZHANG F G, DU G H, WANG T Y, et al.Rotor strength analysis of high-speed permanent magnet under different protection measures[J].Proceedings of the CSEE, 2013, 33(S1):195-202(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/zgdjgcxb2013z1031
|
Figures(13) / Tables(5)
Copyright © Journal of Beijing University of Aeronautics and Astronautics
Address: Editorial Department of Journal of Beijing University of Aeronautics and Astronautics, 37 Xueyuan Road, Haidian District, Beijing Post Code: 100191 Email: jbuaa@buaa.edu.cn
Supported by:
Beijing Renhe Information Technology Co., Ltd.
DownLoad:
