| Citation: | ZHOU Zhenggan, TENG Lichen, LI Yanget al. Dual-linear-array TFM ultrasonic imaging method for weld defects of complex structure[J]. Journal of Beijing University of Aeronautics and Astronautics, 2021, 47(12): 2407-2413. doi: 10.13700/j.bh.1001-5965.2020.0464(in Chinese)
|
A certain type of superalloy disk component of aero-engine is welded by the turbine disk and the outer integral blade ring, and when the conventional single-channel ultrasonic method is used to detect welding surface defects, there are problems such as low detection resolution and poor signal-to-noise ratio. For this reason, a detection scheme using dual-linear-array transducer is proposed. The Total Focusing Method (TFM) is used to image and characterize welding surface defects. Unlike the conventional TFM, the array aperture and waveform pattern can be dynamically changed with the detection depth, and the optimal parameters are determined by theoretical simulation. Samples of aero-engine superalloy disk with embedded defects were prepared, and testing experiments were carried out. The results show that the proposed dual-linear-array TFM ultrasonic imaging method can effectively improve the detection ability of unwelded area defects in superalloy disk and is a feasible detection scheme.
| [1] |
曲伸, 李英, 倪建成, 等. 航空发动机先进焊接技术应用[J]. 航空制造技术, 2015(20): 53-55. https://www.cnki.com.cn/Article/CJFDTOTAL-HKGJ201520008.htm
QU S, LI Y, NI J C, et al. Application of advanced welding technology in aeroengine[J]. Aeronautical Manufacturing Technology, 2015(20): 53-55(in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-HKGJ201520008.htm
|
| [2] |
RAUJOL S, PETTINARI F, LOCQ D, et al. Creep straining micro-mechanisms in a powder metallurgical nickel based superalloy[J]. Materials Science and Engineering: A, 2004, 387-389: 678-682. doi: 10.1016/j.msea.2004.02.091
|
| [3] |
TERZI S, COUTURIER R, GUETAZ L, et al. Modelling the plastic deformation during high temperature creep of a powder metallurgy coarse grained superalloy[J]. Materials Science and Engineering: A, 2008, 483-484: 598-601. doi: 10.1016/j.msea.2006.10.186
|
| [4] |
POLLOCK T M, TIN S. Nickel-based superalloys for advanced turbine engines: Chemistry, microstructure and properties [J]. Jornal of Propulsion and Power, 2006, 22(2): 361. doi: 10.2514/1.18239
|
| [5] |
张国庆, 张义文, 郑亮, 等. 航空发动机用粉末高温合金及制备技术研究进展[J]. 金属学报, 2019, 55(9): 1133-1144. https://www.cnki.com.cn/Article/CJFDTOTAL-JSXB201909006.htm
ZHANG G Q, ZHANG Y W, ZHENG L, et al. Research progress in powder metallurgy superalloys and manufacturing technologies for aero-engine application[J]. Acta Metallurgica Sinica, 2019, 55(9): 1133-1144(in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-JSXB201909006.htm
|
| [6] |
RASISSON G. Evolution of PM nickel base superalloy processes and products[J]. Powder Metallurgy, 2008, 50(1): 10-13. http://www.zhangqiaokeyan.com/academic-journal-foreign_other_thesis/020414279995.html
|
| [7] |
CHEN J, DONG J, ZHANG M, et, al. Deformation mechanisms in a fine-grained Udimet 720LI nickel-base super alloy with high volume fractions of γ' phases[J]. Materials Science and Engineering: A, 2016, 673: 122-134. doi: 10.1016/j.msea.2016.07.068
|
| [8] |
YANG P, CHENG B, SHI K R. A novel method to design sparse linear arrays for ultrasonic phased array[J]. Ultrasonics, 2006, 44: 717-721. doi: 10.1016/j.ultras.2006.05.131
|
| [9] |
CHATILLON S, CARRIAUX G, SERRE M, et al. Ultrasonic non-destructive testing of pieces of complex geometry with a flexible array transducer[J]. Ultrasonic, 2000, 38: 131-134. doi: 10.1016/S0041-624X(99)00181-X
|
| [10] |
PUEL B, LESSELIER D, CHATILLON S, et al. Optimization of ultrasonic arrays design and setting using a differential evolution[J]. NDT & E International, 2011, 44: 797-803. http://www.sciencedirect.com/science/article/pii/S0963869511001204
|
| [11] |
杨平华, 林莉, 刘春伟, 等. 相控阵声束焦距及换能器孔径综合有现货的实验研究[J]. 无损检测, 2011, 35(3): 9-13.
YANG P H, LIN L, LIU C W, et al. Experimental study on the integrated optimization of focus length and transducer aperture for phased array beam[J]. Nondestructive Testing, 2011, 35(3): 9-13(in Chinese).
|
| [12] |
涂春磊, 邹建华, 强天鹏, 等. 对接焊缝相控阵超声检测可靠性的CIVA仿真与试验[J]. 无损检测, 2013, 35(11): 22-26. https://www.cnki.com.cn/Article/CJFDTOTAL-WSJC201311007.htm
TU C L, ZOU J H, QIANG T P, et al. Reliability analysis of phased ultrasonic testing for butt weld by CIVA simulation and experiment[J]. Nondestructive Testing, 2013, 35(11): 22-26(in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-WSJC201311007.htm
|
| [13] |
李莹莹, 陈军, 林莉. 面积型缺陷相控阵超声检测可靠性的研究[J]. 无损探伤, 2014, 38(4): 6-9. doi: 10.3969/j.issn.1671-4423.2014.04.002
LI Y Y, CHEN J, LIN L. Research on the reliability of phased array ultrasonic testing on planar defects[J]. Nondestructive Testing Technology, 2014, 38(4): 6-9(in Chinese). doi: 10.3969/j.issn.1671-4423.2014.04.002
|
| [14] |
HUNTER A J, DRINKWATER B W, WILCOX P D. The wave number algorithm for full matrix imaging using an ultrasonic array[J]. IEEE Transaction on Ultrasonics, Ferroelectrics, and Frequency Control, 2008, 55(11): 2450-2462. doi: 10.1109/TUFFC.952
|
| [15] |
VELICHKO A, WILCOX P D. Reversible back-propagation imaging algorithm for post processing of ultrasonic array data[J]. IEEE Transaction on Ultrasonics, Ferroelectrics, and Frequency Control, 2009, 56(11): 2492-2503. doi: 10.1109/TUFFC.2009.1336
|
Figures(10) / Tables(1)
Copyright © Journal of Beijing University of Aeronautics and Astronautics
Address: Editorial Department of Journal of Beijing University of Aeronautics and Astronautics, 37 Xueyuan Road, Haidian District, Beijing Post Code: 100191 Email: jbuaa@buaa.edu.cn
Supported by:
Beijing Renhe Information Technology Co., Ltd.
DownLoad:
