Volume 50 Issue 1
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FAN X,CHENG Z H,LI S X,et al. Effect of critical eccentricity on forming accuracy of tubes in 3D free bending process[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(1):208-215 (in Chinese) doi: 10.13700/j.bh.1001-5965.2022.0221
Citation: FAN X,CHENG Z H,LI S X,et al. Effect of critical eccentricity on forming accuracy of tubes in 3D free bending process[J]. Journal of Beijing University of Aeronautics and Astronautics,2024,50(1):208-215 (in Chinese) doi: 10.13700/j.bh.1001-5965.2022.0221

Effect of critical eccentricity on forming accuracy of tubes in 3D free bending process

doi: 10.13700/j.bh.1001-5965.2022.0221
Funds:  National Natural Science Foundation of China (52105360,52175328,U1937206); Opening Project of State Key Lab of Digital Manufacturing Equipment and Technology (DMETKF2021004); Open Fund of Jiangsu Industrial Perception and Intelligent Manufacturing Equipment Engineering Research Center (2021-04); Jiangsu Shuangchuang Talent Program (JSSCBS20210157)
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  • Corresponding author: E-mail:c_cheng@nuaa.edu.cn
  • Received Date: 06 Apr 2022
  • Accepted Date: 22 Jul 2022
  • Available Online: 31 Oct 2022
  • Publish Date: 18 Oct 2022
  • The tube is less limited during 3D free bending, and the eccentricity of the bending die determines the radius of the bend and the form of the bending axis. In order to accurately process the shape of the tube and improve the forming accuracy during the free bending process, a new free bending mechanical model was established for critical eccentricity. The influence of different friction coefficients and material parameters on the change of critical eccentricity were studied by using the finite element simulation and free bending tests. The findings have demonstrated that the experimental findings and the fitting outcomes of the U-R relationship with critical eccentricity are in a good agreement. With the increase of friction coefficient, the degree of plastic deformation of the bending tube increases, and the value of critical eccentricity and the bending radius are decreasing. Compared with SS304 tubes, the bending radius of the 6061 Al tube increases and the critical eccentricity decreases at the same process parameters.

     

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