Lightweight fault diagnosis of rolling bearings based on improved linear attention Transformer
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摘要:
针对基于 Transformer 滚动轴承故障诊断算法计算复杂度随输入时间窗口呈二次增长,导致模型推理实时性能下降的问题,提出一种基于改进线性注意力 Transformer 轻量化故障诊断模型。提出改进线性注意力使用交换点积计算次序策略,降低二次计算复杂度;提出改进的线性注意力特征恢复模块,通过特征偏置映射函数代替 Softmax 全局映射,缓解使用全局接受域的计算开销,该偏置函数具有高效的特征聚焦机制,通过强化相似特征间的联系并削弱不相似特征间的耦合,展现出显著的抗噪声干扰特性;使用特征多样性恢复模块,近似获得原始自注意力全局激活后的性能,恢复对长期依赖关系的建模能力。在来自西安交通大学和渥太华大学的3个机械故障数据集上进行实验,相比 CLFormer、ConvFormer-NSE、MCSwin-T、MobileNet、MobileNet-V2、ResNet18、MK-ResCNN 这 7 种典型模型,结果表明,所提模型在准确率和实时性方面优于对比模型,同时在高噪声环境下有良好的鲁棒性。可视化特征偏置函数模块的权重信息,建立所提模型与预测结果的可解释关系。通过消融实验验证了所提模块(特征偏置函数,特征多样性恢复模块)的有效性。
Abstract:The Transformer-based rolling bearing fault diagnosis algorithms have a quadratic increase in computational complexity with the input time window, leading to a decrease in the real-time performance of the model inference. To address this problem, a lightweight Transformer fault diagnosis model based on improved linear attention is proposed. Firstly, the improved linear attention is proposed to reduce the quadratic computational complexity, which uses the strategy of changing the computation order of the dot product. Secondly, by substituting the suggested feature bias mapping function for the Softmax global mapping function, the enhanced linear attention feature recovery block is suggested, which reduces the computational burden of utilizing the global acceptance field. At the same time, the bias function has an efficient feature focusing mechanism, which demonstrates significant anti-noise interference properties by strengthening the connection between similar features and weakening the coupling between dissimilar features. Then, the feature diversity recovery block is used to approximate the performance of the original self-attention after global activation and to recover the modeling ability for long-term temporal dependencies. Experiments are conducted on three mechanical failure datasets from Xi'an Jiaotong University and the University of Ottawa. Compared with seven typical models, namely CLFormer, ConvFormer-NSE, MCSwin-T, MobileNet, MobileNet-V2, ResNet18 and MK-ResCNN, the results show that the proposed model outperforms the above models in terms of accuracy and real time performance, and has good robustness in heavy noise environments at the same time. To create a comprehensible connection between the suggested approach and the prediction outcomes, visualize the feature bias mapping function's weight information. Finally, the effectiveness of the proposed modules (feature bias mapping function, feature diversity recovery module) is verified by ablation experiments.
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Key words:
- fault diagnosis /
- heavy noise /
- lightweight /
- linear attention /
- feature diversity
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图 8 数据集D2三维混淆矩阵[42]
Figure 8. Three-dimensional confusion matrix for dataset D2
表 1 本文模型各层网络结构参数
Table 1. Structural parameters of network at each layer of the proposed model
模型结构 模型参数 尺寸变换/像素×像素×像素 一维平均池化层 s=2 $ 32\times 1\times 1024\rightarrow 32\times 1\times 512 $ 卷积层 dout=64,k=15,s=2 $ 32\times 64\times 256\rightarrow 32\times 64\times 256 $ 轻量化特征提取层 din=dout=64 $ 32\times 1\times 512\rightarrow 32\times 64\times 256 $ 一维平均池化层 N=1 $ 32\times 64\times 256\rightarrow 32\times 64\times 1 $ 全连接层 dout=c $ 32\times 64\times 1\rightarrow 32\times {c} $ 表 2 Gearbox数据集
Table 2. Gearbox dataset
故障编码 故障模式 1 滚珠故障 2 内滚道故障 3 混合故障(滚珠+内滚道+外滚道) 4 外滚道故障 5 断齿故障 6 缺齿故障 7 齿根裂纹故障 8 齿面磨损故障 9 正常状态 表 3 不同模型在Gearbox数据集上的准确率和复杂度比较结果
Table 3. Comparative results of accuracy and complexity of different models on Gearbox dataset
模型 准确率/% 参数量 浮点运算量/106次 运行时间/s $ \lambda $=0 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.8 $ \lambda $=1 训练时间 推理时间 本文模型 99.88 97.81 84.66 73.22 67.40 62.13 6×103 2.869 36.15 0.31 CLFormer[41] 90.23 84.96 71.91 63.82 56.99 54.24 5×103 0.144 203.08 0.54 ConvFormer-NSE[31] 82.68 76.91 70.80 63.18 53.25 51.47 2.45×105 6.270 259.34 0.66 MCSwin-T[42] 99.92 97.39 82.17 70.88 65.06 60.52 1.937×106 227.003 258.30 0.61 MobileNet[43] 99.47 89.01 74.61 67.59 58.21 54.99 3.186×106 333.620 201.75 0.85 MobileNet-V2[44] 98.53 89.87 75.96 69.59 60.18 55.03 2.192×106 96.955 324.04 0.76 ResNet18[45] 99.63 94.56 80.95 70.67 61.41 54.51 3.854×106 175.920 171.80 0.55 MK-ResCNN[46] 99.79 96.13 80.88 69.46 61.65 57.12 2.117×106 83.893 189.90 0.53 表 4 不同模型在Gearbox数据集上的特征评价指标比较结果
Table 4. Comparative results of feature evaluation index of different models on Gearbox dataset
模型 J $ \lambda $=0 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.8 $ \lambda $=1 本文模型 2.78 2.35 1.68 1.53 1.21 1.12 CLFormer[41] 2.34 1.98 1.22 1.06 1.00 0.82 ConvFormer-NSE[31] 3.70 3.08 2.00 1.31 0.83 0.73 MCSwin-T[42] 3.62 2.78 1.94 1.32 1.09 0.99 MobileNet[43] 2.96 2.36 1.45 1.06 0.64 0.59 MobileNet-V2[44] 2.72 2.31 1.52 1.28 0.91 0.73 ResNet18[45] 2.86 2.30 1.61 1.26 0.91 0.78 MK-ResCNN[46] 2.76 2.32 1.51 1.02 0.85 0.70 表 5 Spur gear数据集
Table 5. Spur gear dataset
数据集 裂纹程度/mm 1 0.0 2 0.2 3 0.6 4 1.0 5 1.4 表 6 Spur gear数据集转速
Table 6. Spur gear dataset rotational speed
数据集 源域转速/(r·min−1) 目标域转速/(r·min−1) D1 900 1200 D2 1200 900 表 7 不同模型在Spur gear数据集上的准确率和复杂度比较结果
Table 7. Comparative results of accuracy and complexity of different models on Spur gear dataset
模型 D1-准确率/% D2-准确率/% 参数量 浮点运算量/106次 运行时间/s $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 训练时间 推理时间 本文模型 86.25 77.45 69.14 88.81 79.85 70.65 2.5×104 13.032 31.86 0.92 CLFormer[41] 71.79 62.17 54.61 71.12 60.13 53.12 5×103 0.246 102.50 1.14 ConvFormer-NSE[31] 73.50 62.32 56.45 70.77 56.80 54.29 2.45×105 6.760 129.28 1.13 MCSwin-T[42] 84.45 75.17 65.58 84.01 74.93 64.39 1.946×106 231.959 132.08 1.10 MobileNet[43] 69.43 58.96 53.09 73.75 59.95 53.55 3.183×106 334.599 92.79 1.26 MobileNet-V2[44] 74.93 61.66 56.95 71.25 59.32 54.13 2.188×106 97.441 155.67 1.21 ResNet18[45] 83.82 71.09 61.29 80.95 63.69 58.71 3.856×106 178.212 85.32 0.99 MK-ResCNN[46] 79.88 66.49 57.68 80.26 64.94 57.10 2.119×106 86.184 97.26 0.99 表 8 不同模型在Spur gear数据集上的特征评价指标比较结果
Table 8. Comparative results of feature evaluation index of different models on Spur gear dataset
模型 D1-J D2-J $ \lambda $=0 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.8 $ \lambda $=1 $ \lambda $=0 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.8 $ \lambda $=1 本文模型 2.79 1.91 1.40 1.20 0.94 0.84 3.15 1.95 1.35 1.06 0.88 0.79 CLFormer[41] 2.92 1.29 0.93 0.75 0.65 0.63 3.89 1.19 0.87 0.70 0.66 0.59 ConvFormer-NSE[31] 3.89 1.45 0.97 0.78 0.69 0.65 3.60 1.27 0.88 0.73 0.70 0.62 MCSwin-T[42] 2.80 2.06 1.37 1.15 0.87 0.71 3.40 1.87 1.31 0.99 0.78 0.71 MobileNet[43] 2.64 0.92 0.62 0.48 0.32 0.31 2.59 1.06 0.63 0.59 0.44 0.38 MobileNet-V2[44] 2.65 1.17 0.83 0.72 0.64 0.58 3.29 1.13 0.81 0.67 0.60 0.59 ResNet18[45] 2.53 1.50 1.12 0.85 0.72 0.64 2.79 1.40 0.93 0.83 0.72 0.60 MK-ResCNN[46] 2.61 1.38 0.96 0.79 0.62 0.62 3.08 1.43 0.98 0.79 0.67 0.61 表 9 轴承数据集
Table 9. Bearing dataset
数据集 故障模式 1 正常状态 2 内滚道故障 3 外滚道故障 4 滚珠故障 5 混合故障 表 10 不同模型在轴承数据集上的准确率和复杂度比较结果
Table 10. Comparative results of accuracy and complexity of different models on Bearing dataset
模型 准确率/% 参数量 浮点运算量/106次 运行时间/s $ \lambda $=0 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.8 $ \lambda $=1 训练时间 推理时间 本文模型 96.45 95.43 88.79 78.52 70.13 64.35 4×103 1.852 24.07 0.11 CLFormer[41] 91.57 84.91 74.87 68.59 63.96 59.84 5×103 0.100 132.25 0.21 ConvFormer-NSE[31] 95.12 69.36 59.21 58.87 58.43 56.33 2×105 6.220 166.06 0.25 MCSwin-T[42] 97.79 75.60 65.77 62.08 59.12 58.40 1.936×106 226.507 173.94 0.25 MobileNet[43] 96.33 65.49 62.99 60.08 58.92 57.47 3.182×106 333.518 133.07 0.34 MobileNet-V2[44] 96.24 80.81 66.72 62.91 58.37 55.67 2.187×106 96.901 203.35 0.29 ResNet18[45] 97.61 82.35 69.11 66.36 65.13 64.25 3.851×106 175.689 114.69 0.21 MK-ResCNN[46] 98.44 84.87 72.35 68.81 64.09 61.23 2.114×106 83.661 131.69 0.21 表 11 不同模型在轴承数据集上的特征评价指标比较结果
Table 11. Comparative results of feature evaluation index of different models on Bearing dataset
方法 J $ \lambda $=0 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.8 $ \lambda $=1 本文模型 1.64 1.61 1.37 1.10 0.91 0.77 CLFormer[41] 1.82 1.60 1.32 1.08 0.93 0.75 ConvFormer-NSE[31] 4.06 1.47 0.91 0.78 0.73 0.64 MCSwin-T[42] 2.07 1.20 0.75 0.57 0.53 0.45 MobileNet[43] 1.96 1.02 0.66 0.56 0.53 0.51 MobileNet-V2[44] 1.94 1.49 0.92 0.81 0.60 0.56 ResNet18[45] 1.83 1.32 0.89 0.84 0.70 0.65 MK-ResCNN[46] 1.93 1.31 0.95 0.74 0.61 0.50 表 12 各模块在轴承数据集上的准确率对比结果
Table 12. Comparative results of accuracy of each block on Bearing dataset
不同模块 准确率/% 参数量 浮点运算量/106次 运行时间/s $ \lambda $=0 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.8 $ \lambda $=1 训练时间 推理时间 $ {f}_{\text{fb}}(\boldsymbol{x}) $+DC 96.45 95.43 88.79 78.52 70.13 64.35 4×103 1.852 24.07 0.11 Softmax+DC 96.17 95.20 87.73 77.03 67.80 61.40 4×103 1.852 25.41 0.12 Softmax 95.83 94.65 87.13 76.56 67.10 60.87 4×103 1.852 24.12 0.12 $ {f}_{\text{fb}}(\boldsymbol{x}) $ 95.42 93.25 86.07 76.10 66.70 60.10 4×103 1.852 22.31 0.11 表 13 不同$ \alpha $在轴承数据集上的准确率对比结果
Table 13. Comparative results of accuracy of different $ \alpha $ on Bearing dataset
$ \alpha $ 准确率/% $ \lambda $=0 $ \lambda $=0.2 $ \lambda $=0.4 $ \lambda $=0.6 $ \lambda $=0.8 $ \lambda $=1 2 95.20 94.00 86.20 75.93 70.01 63.53 3 96.45 95.43 88.79 78.52 70.13 64.35 4 96.36 95.28 86.25 77.60 68.29 62.07 5 96.22 95.19 87.40 78.16 69.00 63.39 6 95.87 94.80 86.25 77.48 70.02 63.33 -
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