蒙皮柔性夹持数控切边的工艺设计方法

胡福文; 李东升; 李小强; 朱明华

蒙皮柔性夹持数控切边的工艺设计方法

1.
北京航空航天大学机械工程及自动化学院, 北京 100191
2. 上海飞机制造有限公司, 上海 200436

基金项目: 国家863计划资助项目(2007AA041905)

详细信息

中图分类号: TP 391.73
计量
- 文章访问数: 2772
- HTML全文浏览量: 249
- PDF下载量: 669
- 被引次数: 0
出版历程
- 收稿日期: 2011-02-28
- 网络出版日期: 2012-05-30

Process planning of aircraft skins NC trimming based on reconfigurable fixture

1.
School of Mechanical Engineering and Automation, Beijing University of Aeronautics and Astronautics, Beijing 100191, China
2. Shanghai Aircraft Manufacturing Co., Ltd, Shanghai 200436, China

摘要

摘要: 针对可重构柔性工装配合五轴铣床实现蒙皮数控切边这一新技术,进行了工艺设计方法研究.首先介绍了数控可重构柔性工装的定位原理、结构原理以及基准传递协调原理.针对新技术应用中合理布局、精确定位和稳定夹持等3个问题,进行了工艺分析研究.突破了曲面零件装夹姿态定位算法、支撑立柱升程计算、自动化布局设计和装夹过程仿真等关键技术,开发了面向新装备新技术的工艺设计仿真系统.应用任意拉格朗日-欧拉法实现了蒙皮切边过程的有限元仿真,给出了仿真实例.选择某型号飞机镜面蒙皮零件,应用所提出的工艺设计方法进行了工艺试验,对试验结果进行了误差分析,结果表明加工精度满足制造要求.
- 薄壁结构件 /
- 工装 /
- 柔性制造系统 /
- 铣削 /
- 工艺设计
Abstract: For aircraft skins NC trimming based on the combination of the reconfigurable fixture (RF) and 5-axis gantry type milling machine, a process planning method was presented. Firstly, the locating principle, design configuration and positioning datum coordination of RF were introduced. Then the process planning analysis was detailed to solve the three problems: reasonable layout, accurate locating and stable fixturing. For the RF developed independently by our group, the implementation approaches were proposed for surface parts fixturing posture positioning, actuator rods strokes calculation, autonomic layout design, and workpiece loading process simulation. Moreover, a special supporting software system was developed. Using arbitrary Lagrangian-Eulerian method, the finite element simulation of aircraft skins perimeter milling was achieved. Finally, a cutting experiment of an aircraft skin part held by RF was done. The errors analysis results show that the machining accuracy can meet production requirements.
- thin walled structures /
- fixtures /
- flexible manufacturing systems /
- milling /
- process planning

HTML全文

参考文献(13)

[1]	Papazian J M,Anagnostou E L.Tooling for rapid sheet metal parts production //The 6th Joint FAA/DoD/NASA Conference on Aging Aircraft.San Francisco:FAA 2002:16-23
[2]	李东升,罗红宇,王丽丽,等.飞机蒙皮的数字化成形制造技术[J].塑性工程学报,2009,16(1):82-86 Li Dongsheng,Luo Hongyu,Wang Lili,et al.Numerical forming technology of the aircraft skin[J].Journal of Plasticity Engineering,2009,16(1):82-86(in Chinese)
[3]	李东升,胡福文,李小强,等.基于可重构柔性工装夹持的飞机蒙皮数控切边关键技术及发展[J].航空制造技术,2009,23:26-29 Li Dongsheng,Hu Fuwen,Li Xiaoqiang,et al.Key technologies and development of aircraft skins CNC trimming based on reconfigurable flexible tooling[J].Aeronautical Manuf Tech,2009,23:26-29(in Chinese)
[4]	Koelsch J R.Hold it[J].Machine Shop Guide,1998,3(2):26-33
[5]	周凯,钱琪,门延武.机器人化智能工装系统:中国,200810103813 .2008-09-24 Zhou Kai,Qian Qi,Men Yanwu.Intelligent flexible process-equipment:China,200810103813 .2008-09-24(in Chinese)
[6]	甄瑞,周亮,高栋.飞机蒙皮加工柔性夹具系统的研制[J].机械制造,2009,47(543):68-80 Zhen Rui,Zhou Liang,Gao Dong.Development of the flexible fixturing system for aircraft skins[J].Machinery,2009,47(543):68-80(in Chinese)
[7]	Cai W,Hu S J,Yuan J X.Deformable sheet metal fixturing: principles,algorithms,and simulations[J].J Manuf Sci Eng,1996,118: 318-324
[8]	Walczyk F,Longtin R S.Fixturing of compliant parts using a matrix of reconfigurable pins[J].ASME J Manuf Sci Eng,2000,122(4):766-772
[9]	Sela M N,Gaudry O,Dombre E,et al.A reconfigurable modular fixturing system for thin-walled flexible objects[J].Int J Adv Manuf Technol,1997,13:611-617
[10]	Vaz M Jr,Owen D R J,Kalhori V,et al.Modelling and simulation of machining processes[J].Arch Comput Methods En,2007,14:173-204
[11]	Tugrul Ozel.The influence of friction models on finite element simulations of machining[J].International Journal of Machine Tools & Manufacture,2006,46:518-530
[12]	Rai J K,Xirouchakis P.Finite element method based machining simulation environment for analyzing part errors induced during milling of thin-walled components[J].International Journal of Machine Tools & Manufacture,2008,48:629-643
[13]	毕运波.铣削加工过程物理仿真及其在航空整体结构件加工变形预测中的应用研究 .杭州:浙江大学机械工程学系,2007:10-14 Bi Yunbo.Physics-based milling process simulation and applications in machining distortion prediction of aeronautical monolithic components .Hangzhou:Department of Mechanical Engineering,Zhejiang University,2007:10-14(in Chinese)