超精密切削中单晶脆性材料脆塑转变过程

王明海; 王维; 高蕾

超精密切削中单晶脆性材料脆塑转变过程

沈阳航空航天大学航空制造工艺数字化国防重点学科实验室, 沈阳 110136

基金项目: 中航产学研创新基金项目(CXY2010SH29)

详细信息

作者简介:
王明海(1971-),男,山东济南人,副教授,wmh@sau.edu.cn.

中图分类号: TH706
计量
- 文章访问数: 1631
- HTML全文浏览量: 148
- PDF下载量: 715
- 被引次数: 0
出版历程
- 收稿日期: 2012-03-16
- 网络出版日期: 2013-03-31

Process of ducile-brittle transition of crystal brittle materials on ultra-precision machining

Key Laboratory of Fundamental Science for National Defense of Aeronautical Digital Manufacturing Process, Shenyang University of Aeronautics and Astronautics, Shenyang 110136, China

摘要

摘要: 借助断裂力学和位错力学的结合,提出了一种通过建立宏观力学和微观力学之间的联系模拟脆性材料脆塑转变过程的方法.该方法在同时考虑单晶材料力学性能和晶体几何结构的基础上,模拟了单晶材料在承受压剪复合应力的条件下,其内部裂纹和位错之间的相互作用机制,阐明了单晶材料在超精密切削加工中的脆塑转变过程;同时在考虑刀具对单晶材料的压剪复合作用的条件下,首次定量给出了实现单晶材料超精密切削加工的最佳刀具前角的方法,并分析了刀具刃口半径对单晶材料脆塑转变过程的影响;最后通过实验对研究结果进行了验证.
- 单晶材料 /
- 脆塑转变 /
- 裂纹 /
- 位错 /
- 刀具形状
Abstract: By combination of fracture mechanics and dislocation mechanics, the method of simulating the process of ducile-brittle transition of brittle material based on the connection between macromechanics and micromechanics was discussed. The single crystal material mechanical property and crystal geometric structure was given. In press-shear complicated stress condition, interaction mechanism between its internal cracks and dislocation was demonstrated, its process of ducile-brittle transition on ultra-precision machining was illustrated. Considering cutting tool to crystal material press-shear mixed effect, the method of realizing the best tool's rake angle was given and the influence of the tool edge radius on the process of ducile-brittle transition of crystal brittle materials on the ultra precision machining was analyzed. Finally, research results were tested and verified through the experiments.
- crystal materials /
- ducile-brittle transition /
- crack /
- dislocation /
- tool shape

HTML全文

参考文献(1)

[1] Blake P N,Scattergood R O.Ductile-regime machining of germanium and silicon[J].J Am Ceram Soc,1990,73:946-957 [2] Sun Y L,Zuo D W,Wang H Y,et al.Mechanism of brittle-ductile transition of a glass-ceramic rigid substrate[J].International Journal of Minerals Metallurgy and Materials,2011,18(2):229-233 [3] Fang F Z,Wu H,Liu Y C.Modelling and experimental investigation on nanometric cutting of monocrystalline silicon[J].International Journal of Machine Tools and Manufacture,2005,45(15):1681-1686 [4] Arif M,Rahman M,Wong Y.Analytical modeling of ductile-regime machining of tungsten carbide by endmilling[J].International Journal Advanced Manufacturing Technology,2010,55:53-64 [5] Brian P O,Eric R M,Jeremiah A C.On the effect of crystallographic orientation on ductile material removal in silicon[J].Precision Engineering ,2005,29:124-132 [6] Cai M B,Li X P,Rahman M.Study of the mechanism of nanoscale ductile mode cutting of silicon using molecular dynamics simulation[J].International Journal of Machine Tools and Manufacture,2007,47:75-80 [7] Cai M B,Li X P,Rahman M,et al.Crack initiation in relation to the tool edge radius and cutting conditions in nanoscale cutting of silicon[J].International Journal of Machine Tools and Manufacture,2007,47:562-569 [8] Arif M,Rahman M,Wong Y S.Analytical model to determine the critical feed per edge for ductile-brittle transition in milling process of brittle materials[J].International Journal of Machine Tools and Manufacture,2011,51(3):170-181 [9] Arif M,Rahman M,Wong Y S.Ultraprecision ductile mode machining of glass by micromilling process[J].Journal Manufacturing Process,2011,13 (1):50-59 [10] 张琼,周海芳,李斗星.室温下单晶硅压痕微裂纹的形成与扩展[J].电子显微学报,2002,21(1):56-58 Zhang Qiong,Zhou Haifang,Li Douxing.Indention microcrack formation and propagation in single crystalline silicon at room temperature[J].Chinese Journal of Electron Microscopy,2002,21(1):56-58(in Chinese) [11] Rice J R.Dislocation nucleation from a crack tip:an analysis based on the peierls concept[J].Journal of the Mechanics and Physics of Solids,1992,40(2):239-271 [12] Sih G C.Strain-energy-density-factor applied to mixed mode crack problems[J].International Journal of Fracture,1974,10(3):305-321 [13] Rice J R,Thomson R.Ductile versus brittle behavior of crystals[J].Philosophical Magazine,1974,29(1):73-97 [14] Wang T C.Dislocation theory of the fracture criterion for anisotropic solids[J].Philosophical Magazine A,1998,77(1):31-53 [15] Rice J R.Dislocation nucleation from a crack tip:an analysis based on the Peierls concept[J].Journal of the Mechanics and Physics of Solids,1992,40(2):239-271

施引文献

资源附件(0)

访问统计