Determination and application of coarse-grain critical pre-strain curve to aluminum alloy stretch forming
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摘要: 粗晶是铝合金蒙皮多道次拉形中常见的成形缺陷.根据实际蒙皮拉形过程和变形状态,按照"预拉伸-淬火-微观组织分析"的流程,对2024-O铝合金板材进行了不同应变路径下的试验,建立了晶粒大小和热处理前预拉伸量的关系.采用网格应变测量技术,确定了不同应变路径下的粗晶临界预应变,建立了粗晶临界预应变曲线.应用该曲线对蒙皮拉形过程进行了有限元分析,从而控制粗晶的产生.Abstract: Coarse-grain is one of the main defects in multistage stretch forming of airplane skins for aluminum alloy. An experiment of different strain paths to 2024-O aluminum alloy was designed according to the deformation state and process in skin stretch forming. The experiment process was pre-stretch, quench heat treatment and microstructure analysis, from which the relationship between grain size and deformation before heat treatment was established. The critical pre-strains of different strain paths were obtained through grid strain measurement, and the critical pre-strain curve was determined. The finite element analysis of an airplane skin was carried out combined with the critical pre-strain curve, and the coarse-grain was controlled.
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Key words:
- aluminum alloy /
- stretch forming /
- quench heat treatment /
- coarse-grain /
- critical pre-strain
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