Intuitionistic fuzzy manufacture knowledge-driven robust tolerance design
-
摘要: 鉴于各类制造因素在表述方式、度量方法及其与成本的关系等方面均存在一定的模糊性和可变性,基于直觉模糊集理论和稳健设计原理,提出了直觉模糊制造知识驱动的公差稳健设计方法.首先,从工艺装备价值、零件可加工性、加工工艺属性、产品属性、人员技术水平等5个方面建立直觉模糊制造知识集,研究了知识元素构成和元素水平划分;然后,建立了包含目标层、准则层和知识层的制造成本评估指标体系,采用多级直觉模糊综合评判法计算制造成本因子φ,与传统模糊综合评判相比,更符合真实评判逻辑;最后,结合成本-公差模型和装配模糊质量损失函数,建立了公差的模糊稳健优化模型.该方法符合面向制造的设计理念,综合考虑了各类制造知识对公差设计的影响,航空油箱装配的实例分析表明了该方法可行,且具有好的灵活性和鲁棒性等优点.Abstract: Motivated by fuzziness and uncertainty of manufacture factors in their expression, measurement and effects on the production cost, a methodology of intuitionistic fuzzy manufacture knowledge-driven robust tolerance design was developed systematically based on the intuitionistic fuzzy set and robust design theories. An intuitionistic fuzzy manufacture knowledge set was established according to such five aspects as the values of equipments, the machinabilities of product, the process features, the product features and the technical skills of worker. The constitution and level division of every knowledge subset was also discussed. A system of evaluating goals of manufacturing cost involving the target layer, the rule layer and the knowledge layer was developed, and an intuitionistic fuzzy comprehensive evaluation algorithm was used to calculate the manufacture cost factor φ. This method is more comply with the human logic compared with the traditional fuzzy evaluation. A fuzzy robust tolerance optimization model was established combining a cost-tolerance model with a proposed fuzzy quality loss function. Complying with the DFM concept, this methodology considers a comprehensive effect of various manufacturing factors on tolerance design. A case study on the tolerance optimization of certain aerospace fuel tank illustrates the feasibility, flexibility and robustness of the proposed approach.
-
[1] Hillyard R C.Dimensions and tolerances in shape design .Cambridge:Computer Laboratory,University of Cambridge,1978
[2] Huq M E,Zhang H.Computerized tolerance techniques[J].Computer & Industrial Engineering,1991,21(1-4):165-172 [3] Speckhart F H.Calculation of tolerance based on a minimum cost approach[J].ASME Journal of Engineering for Industry,1972,94(2):447-453 [4] Michael W,Siddall J N.Optimization problem with tolerance assignment and full acceptance[J].ASME Journal of Mechanical Design,1981,103:842-848 [5] Wu Z,Ehlmaraghy H A.Evaluation of cost-tolerances algorithms for design tolerances analysis and synthesis[J].Manufacturing Review,1988,1(3):168-178 [6] Lee W J,Woo T C.Optimum selection of discrete tolerances[J].ASME Journal of Mechanisms,Transmissions and Automation in Design,1989,111:243-151 [7] Dong Z,Hu W,Xue D.New production cost-tolerance models for tolerance synthesis[J].Journal of Engineering for Industry,1994,116:199-206 [8] 杨将新,顾大强,吴昭同.基于神经网络的机械加工成本-公差模型[J].中国机械工程,1996,7(6):41-43
Yang Jiangxin,Gu Daqiang,Wu Zhaotong.Machining cost-tolerance modeling based on neural network[J].China Mechanical Engineering,1996,7(6):41-43 (in Chinese)[9] 赵罡,王超,于红亮.基于神经网络和遗传算法的公差优化设计[J].北京航空航天大学学报,2010,36(5):518-523
Zhao Gang,Wang Chao,Yu Hongliang.Tolerance optimization based on neural network and genetic algorithm[J].Journal of Beijing University of Aeronautics and Astronautics,2010,36(5):518-523(in Chinese)[10] 赵延明,刘德顺,徐小艳,等.面向零件公差设计的产品质量损失成本模型[J].中国机械工程,2011,22(11):1347-1351
Zhao Yanming,Liu Deshun,Xu Xiaoyan,et al.A novel quality loss cost model for product tolerance design[J].China Mechanical Engineering,2011,22(11):1347-1351(in Chinese)[11] Kumar R S,Alagumerthi N,Ramesh R.Integrated total cost and tolerance optimization with genetic algorithm[J].International Journal of Computational Intelligence Systems,2010,3(3):325-333 [12] 曹衍龙,刘保军,杨将新.基于模糊神经网络的公差-成本模型研究[J].工程设计学报,2004,11(2):73-76
Cao Yanlong,Liu Baojun,Yang Jiangxin.New cost-tolerance function based on fuzzy neural networks[J].Journal of Engineering Design,2004,11(2):73-76 (in Chinese)[13] 王伯平,张平宽,孔令德.基于可变制造环境德成本-公差模型的研究[J].太原重型机械学院学报,2001(3):204-207
Wang Boping,Zhang Pingkuan,Kong Lingde.Investigation into cost-tolerance model based on varying manufacture environment[J].Journal of Taiyuan Heavy Machinery Institute,2001(3):204-207(in Chinese)[14] Ji S,Li X,Ma Y,et al.Optimal tolerance allocation based on fuzzy comprehensive evaluation and genetic algorithm[J].The International Journal of Advanced Manufacturing Technology,2000,16(7):461-468 [15] Atanassov K.Intuitionistic fuzzy sets[J].Fuzzy Sets and Systems,1986,20(1):87-96 [16] 曹衍龙,杨将新,吴昭同,等.基于模糊质量损失的公差稳健设计方法的研究[J].浙江大学学报:工学版,2004,38(1):1-5
Cao Yanlong,Yang Jiangxin,Wu Zhaotong,et al.Robust tolerance design based on fuzzy quality loss[J].Journal of Zhejiang University:Engineering Science,2004,38(1):1-5(in Chinese)
点击查看大图
计量
- 文章访问数: 1548
- HTML全文浏览量: 303
- PDF下载量: 561
- 被引次数: 0