Straightening technique for distorted aeronautical monolithic component based on finite element numerical simulation
-
摘要: 针对航空整体结构件变形复杂、校正效果难以定量预测的工程问题,基于有限元仿真技术,综合研究加工变形—校正过程,对航空整体结构件的变形校正有限元建模、校正过程数值模拟、校正参数确定、校正载荷施加形式及校正残余应力等关键技术进行了研究,并运用上述技术对某航空铝合金材料整体结构件进行了变形校正有限元数值模拟.结果表明,综合研究加工变形—校正过程,提取变形有限元模型作为初始校正模型,进行有限元加载—卸载分析,可很好地模拟校正过程,并获得实际需要的校正参数.Abstract: For aeronautical monolithic component, because of the complication of machining distortion, straightening parameters are difficult to be gained quantitatively in the process of distortion correcting that inevitably leads to the distorted components discarded as useless. The research on straightening technique based on finite element simulation was carried out by integrating machining distortion with straightening process. Correlated key technologies were studied, including finite element modeling for straightening, numerical simulation method for straightening process, determination of straightening parameters, different kinds of straightening load, the law of residual stress redistribution due to straightening load and so on. The straightening process for aeronautical monolithic component was simulated using finite element analysis software with these technologies. The results show that the integration of machining distortion simulation and straightening simulation is an efficient way to research on straightening technology. In the straightening process, the prime distorted model can be extracted from machining distortion simulation. The analysis for loading and unloading was carried out to simulate straightening process and straightening parameters can be obtained quantitatively.
-
Key words:
- straightening /
- machining distortion /
- finite element method /
- numerical simulation
-
[1] 孙杰.航空整体结构件数控加工变形校正理论和方法研究 .浙江:浙江大学机械与能源工程学院,2003 Sun Jie.Study on correction theory and method for distorted aeronautical monolithic component due to NC machining .Zhejiang:College of Mechanical and Energy Engineering, Zhejiang University,2003(in Chinese) [2] 崔甫,施东成.矫直机压弯量计算法的探讨[J].冶金设备,1999(131):1-6 Cui Fu,Shi Dongcheng. Approach to the method of calculating the amount of pressed bending in straightener [J].Metallurgical Equipment,1999(131):1-6(in Chinese) [3] Heiz A,Haszler A,Keidel C,et al.Recent development in aluminum alloy for aerospace application[J].Materials Science and Engineering A,2000,280:102-107 [4] Montgomery D, Altintas Y.Mechanism of cutting force and surface generation in dynamic milling [J].ASME Journal of Engineering for Industry, 1991, 113:160-168 [5] Armarege E J A, Deshpande N P. Force prediction model and CAD/CAM software for helical tooth milling processes. Part I. Base approach and cutting analysis[J].International Journal of Production Research, 1993, 31(8):1991-2009 [6] 王秋成,柯映林,章巧芳.7075铝合金板材残余应力深度梯度的评估[J].航空学报,2003,24(4):336-338 Wang Qiucheng,Ke Yinglin,Zhang Qiaofang. Evaluation of residual stress depth profiling in 7075 aluminum alloy plates[J].Acta Aeronautica et Astronautica Sinica,2003,24(4):336-338 (in Chinese) [7] 张勇.用正交多项式回归方法构造用于矫直电梯导轨模型[J].物理测试,1994(6):32-34 Zhang Yong.Constructing the model of the elevator guide to be straightened using the orthogonal polynomials regression method[J].Physics Examination and Testing,1994(6):32-34 (in Chinese) [8] 钦明浩,柯尊忠,张向军.精密矫直机中轴类零件矫直工艺理论研究[J].机械工程学报,1997,33(2):48-53 Qin Minghao,Ke Zunzhong,Zhang Xiangjun.Study on straightening technical theory of shaftkind in exact straightening press[J]. Chinese Journal of Mechanical Engineering,1997,33(2):48-53(in Chinese) [9] 吴其江.校直多级离心泵泵轴时轴端弯点的确定[J].石油机械,1997,25(3):25-26,33 Wu Qijiang. Determination of bending points on shaft end of multi-stage centrifugal pump[J]. Petroleum Machinery,1997,25(3):25-26,33 (in Chinese)
点击查看大图
计量
- 文章访问数: 3676
- HTML全文浏览量: 165
- PDF下载量: 1087
- 被引次数: 0