留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

面铣刀正交车铣加工切屑厚度的计算方法

邱文旺 刘强 袁松梅

邱文旺, 刘强, 袁松梅等 . 面铣刀正交车铣加工切屑厚度的计算方法[J]. 北京航空航天大学学报, 2015, 41(9): 1638-1644. doi: 10.13700/j.bh.1001-5965.2014.0700
引用本文: 邱文旺, 刘强, 袁松梅等 . 面铣刀正交车铣加工切屑厚度的计算方法[J]. 北京航空航天大学学报, 2015, 41(9): 1638-1644. doi: 10.13700/j.bh.1001-5965.2014.0700
QIU Wenwang, LIU Qiang, YUAN Songmeiet al. Computing approach of uncut chip thickness in orthogonal turn-milling with inserted cutters[J]. Journal of Beijing University of Aeronautics and Astronautics, 2015, 41(9): 1638-1644. doi: 10.13700/j.bh.1001-5965.2014.0700(in Chinese)
Citation: QIU Wenwang, LIU Qiang, YUAN Songmeiet al. Computing approach of uncut chip thickness in orthogonal turn-milling with inserted cutters[J]. Journal of Beijing University of Aeronautics and Astronautics, 2015, 41(9): 1638-1644. doi: 10.13700/j.bh.1001-5965.2014.0700(in Chinese)

面铣刀正交车铣加工切屑厚度的计算方法

doi: 10.13700/j.bh.1001-5965.2014.0700
基金项目: 国家科技重大专项(2010ZX04014-052); 国家自然科学基金(11290144)
详细信息
    作者简介:

    邱文旺(1985—),男,河北唐山人,博士研究生,wenwang_qiu7105@163.com

    通讯作者:

    刘强(1963—),男,湖南耒阳人,教授,qliusmea@buaa.edu.cn,主要研究方向为数控加工过程仿真优化、先进数控及运动控制、机床动力学.

  • 中图分类号: TH164

Computing approach of uncut chip thickness in orthogonal turn-milling with inserted cutters

  • 摘要: 切屑厚度的求解是进一步研究切削过程机理以及实现加工过程仿真的基础.针对面铣刀正交车铣加工过程进行了研究,通过对刀刃轨迹进行简化,推导了计算几种不同形状面铣刀切屑厚度的统一公式,并结合几组具体实例与通过数值方法求得的切屑厚度进行了对比.最后,应用所建立的切屑厚度计算公式实现了对正交车铣加工切削力的仿真,并在车铣复合机床上进行了实验验证.对比仿真实例及切削力实验结果显示所给出的切屑厚度计算模型具有良好的精度和较高的计算效率.同时,统一的表达形式也使得所提出的方法适合于正交车铣加工过程通用仿真软件的开发,具有较大的工程应用价值.

     

  • [1] Kopa J,Poga nik M.Theory and practice of achieving quality surface in turn milling[J].International Journal of Machine Tools and Manufacture,1997,37(5):709-715.
    [2] Choudhury S,Bajpai J.Investigation in orthogonal turn-milling towards better surface finish[J].Journal of Materials Processing Technology,2005,170(3):487-493.
    [3] 王凡,喻红婕,姜增辉.正交车铣运动轨迹的研究[J].哈尔滨工业大学学报,2004,36(8):1038-1040.Wang F,Yu H J,Jiang Z H.Research on movement track of orthogonal turn-milling[J].Journal of Harbin Institute of Technology,2004,36(8):1038-1040(in Chinese).
    [4] 蔡永林,黄超,李建勇.基于切削接触状况的车铣复合加工刀具磨损分析[J].北京交通大学学报,2013,37(1):162-165.Cai Y L,Huang C,Li J Y.Analysis of cutter wear based on contact conditions in turn-milling[J].Journal of Beijing Jiaotong University,2013,37(1):162-165(in Chinese).
    [5] 金成哲,隋连香,徐骣.正交车铣复合加工的切削用量优化[J].沈阳理工大学学报,2010,29(5):60-63.Jin C Z,Sui L X,Xu C.The optimization of cutting regime for orthogonal turn-milling[J].Journal of Shenyang Ligong University,2010,29(5):60-63(in Chinese).
    [6] Martellotti M E.An analysis of the milling process[J].Transactions of the ASME,1941,63:677-700.
    [7] Martellotti M E.An analysis of the milling process.Part 2 down milling[J].Transactions of the ASME,1945,67:233-251.
    [8] Wei Z C,Wang M J,Han X G.Cutting forces prediction in generalized pocket machining[J].International Journal of Advanced Manufacturing Technology,2010,50(5-8):449-458.
    [9] Cao Q Y,Xue D Y,Zhao J,et al.A cutting force model considering influence of radius of curvature for sculptured surface machining[J].International Journal of Advanced Manufacturing Technology,2011,54(5-8):821-835.
    [10] Zhu R,Kapoor S G,Devor R E.Mechanistic modeling of the ball end milling process for multi-axis machining of free-form surfaces[J].Journal of Manufacturing Science and Engineering,2001,123(3):369-379.
    [11] Montgomery D,Altintas Y.Mechanism of cutting force and surface generation in dynamic milling[J].Journal of Engineering for Industry,1991,113(2):160-168.
    [12] Sun Y W,Guo Q.Numerical simulation and prediction of cutting forces in five-axis milling processes with cutter runout[J].International Journal of Machine Tools and Manufacture,2011,51(10-11):806-815.
    [13] 姜增辉,贾春德.正交车铣切屑仿真的研究[J].兵工学报,2002,23(4):525-528.Jiang Z H,Jia C D.A study on the emulation of orthogonal turn-milling chips[J].Acta Armamentarii,2002,23(4):525-528(in Chinese).
    [14] 姜增辉,贾春德.无偏心正交车铣理论切削力[J].机械工程学报,2006,42(9):23-28.Jiang Z H,Jia C D.Theoretical cutting force of non-eccentricity orthogonal turn-milling[J].Chinese Journal of Mechanical Engineering,2006,42(9):23-28(in Chinese).
    [15] 朱立达,李虎,杨建宇,等.正交车铣三维切屑理论建模研究[J].东北大学学报:自然科学版,2012,33(1):111-115.Zhu L D,Li H,Yang J Y,et al.Research on theoretical modeling of 3D chip of orthogonal turn-milling[J].Journal of Northeastern University:Natural Science,2012,33(1):111-115(in Chinese).
    [16] 闫蓉,邱锋,彭芳瑜,等.螺旋立铣刀正交车铣轴类零件切削力建模分析[J].华中科技大学学报:自然科学版,2014,42(5):1-5.Yan R,Qiu F,Peng F Y,et al.Modeling and analysis of cutting forces in orthogonal turn-milling shaft parts with helical end mills[J].Journal of Huazhong University of Science and Technology:Natural Science Edition,2014,42(5):1-5(in Chinese).
    [17] Uysal E,Karaguzel U,Budak E,et al.Investigating eccentricity effects in turn-milling operations[C]//6th CIRP International Conference on High Performance Cutting.Amsterdam:Elsevier,2014,14:176-181.
  • 加载中
计量
  • 文章访问数:  953
  • HTML全文浏览量:  161
  • PDF下载量:  510
  • 被引次数: 0
出版历程
  • 收稿日期:  2014-11-17
  • 网络出版日期:  2015-09-20

目录

    /

    返回文章
    返回
    常见问答