Heat transfer characteristics of axial piston pump slipper pair
-
摘要: 为了揭示轴向柱塞泵滑靴底面油膜温度场分布规律,分析了滑靴副生热机理以及热量传递途径,在此基础上利用热流量守恒定律建立滑靴副热力学耦合模型,讨论不同压力和转速工况下滑靴的结构参数对滑靴底面油膜温度的影响。分析结果表明,滑靴副油膜温度场呈不均匀分布,沿滑靴半径方向呈递减趋势,其最大值出现在最薄油膜厚度区域,容易引起滑靴偏磨磨损,主要集中在泵的排油区;恒压高速工况下滑靴内外半径比范围为1.5~2.0 之间,应尽量取较小值,降低滑靴副油膜温度,提高滑靴副润滑性能;恒转速高压工况下阻尼管长度直径比范围为3.50~8.75之间,应尽量取较小值,防止滑靴底面油膜温度过高,改善柱塞泵的散热效果。Abstract: To explore the distribution law of oil film temperature field at slipper pair for axial piston pump, a thermodynamic model of slipper pair was built through the conservation law of heat flux after analyzing its transfer mechanism in detail. The effects of slipper structure parameters on film temperature under different piston chamber pressure and shaft rotational speeds were discussed. The results show that the film temperature distribution is non-uniform and show decreasing tendency along slipper radius. The maximum film temperature takes place in the slipper region where oil film thickness is thinnest. The phenomenon occurs mainly in discharge stroke, and causes slipper partial abrasion. When the slipper radius ratio is set from 1.5 to 2.0, the smaller radius ratio is selected to decrease film temperature and improve slipper lubrication performance under high shaft rotational speed. When the orifice length diameter ratio is set from 3.50 to 8.75, the lower orifice length diameter ratio is useful to decrease film temperature and improve the cooling effect of pump.
-
Key words:
- axial piston pump /
- slipper pair /
- heat transfer characteristics /
- oil film /
- temperature
-
[1] LI C G, JIAO Z X.Thermal-hydraulic modeling and simulation of piston pump[J].Chinese Journal of Aeronautics,2006,19(4):354-358. [2] 付永领,李祝锋, 祁晓野,等.轴向柱塞式电液泵能量转化效率研究[J].机械工程学报,2014,50(14):204-211. FU Y L,LI Z F,QI X Y,et al.Research on the energy conversion efficiency of axial piston electro-hydraulic pump[J].Journal of Mechanical Engineering,2014,50(14):204-211(in Chinese). [3] DADOUCHE A, FILLON M,BLIGOUD J.Experiments on thermal effects in a hydrodynamic thrust bearing[J].Tribology International,2000,33(3-4):167-174. [4] TADEUSZ Z. Testing the heating of the basic components of an axial multipiston pump[J].Measurement Science Review,2001,1(1):123-126. [5] SCHENK A, IVANTYSYNOVA M.An investigation of the impact of elastohydrodynamic deformation on power loss in the slipper swash plate interface[C]//Proceedings of 8th JFPS International Symposium on Fluid Power.Tokyo:JFPS,2011:228-234. [6] KAZAMA T. Thermohydrodynamic lubrication model applicable to a slipper of swashplate type axial piston pumps and motors(effects of operating conditions)[J].Tribology Online,2010,5(5):250-254. [7] CANBULUT F, SINANOGLU C,KOC E.Experimental analysis of frictional power loss of hydrostatic slipper bearings[J].Industrial Lubrication and Tribology,2012,61(3):123-131. [8] CANBULUT F, YILDIRIM S,SINANOGLU C.Design of an artificial neural network for analysis of frictional power loss of hydrostatic slipper bearings[J].Tribology Letters,2004,17(4):887-899. [9] BERGADA J M. Leakage and groove pressure of an axial piston pump slipper with multiple lands[J].Tribology Transactions,2008,51(4):469-481. [10] KUMAR S, BERGADA J M,WATTON J.Axial piston pump grooved slipper analysis by CFD simulation of three-dimensional NVS equation in cylindrical coordinates[J].Computers & Fluids,2009,38(6):648-663. [11] 刘洪,苑士华, 荆崇波,等.磨损轮廓与弹性变形对滑靴动态特性的影响[J].机械工程学报,2013,49(5):75-82. LIU H,YUAN S H,JING C B,et al.Effects of wear profile and elastic deformation on the slipper's dynamic characteristics[J].Journal of Mechanical Engineering,2013,49(5):75-82(in Chinese). [12] 马纪明,李齐林, 任春宇,等.轴向柱塞泵滑靴副润滑磨损的影响因素分析[J].北京航空航天大学学报,2015,41(6):1-6. MA J M,LI Q L,REN C Y,et al.Wear analysis of a hydraulic axial pump swash plate/slipper pair[J].Journal of Beijing University of Aeronautics and Astronautics,2015,41(6):1-6(in Chinese). [13] 徐兵,李迎兵, 张斌,等.轴向柱塞泵滑靴副倾覆现象数值分析[J].机械工程学报,2010,46(20):161-168. XU B,LI Y B,ZHANG B,et al.Numerical simulation of overturning phenomenon of axial piston pump slipper pair[J].Journal of Mechanical Engineering,2010,46(20):161-168(in Chinese). [14] 汤何胜,訚耀保, 李晶.柱塞泵滑靴副间隙泄漏及摩擦转矩特性研究[J].华南理工大学学报(自然科学版),2014,42(7):74-79. TANG H S,YIN Y B,LI J.Clearance leakage and friction torque of slipper pair in axial piston pump[J].Journal of South China University of Technology(Natural Science Edition),2014,42(7):74-79(in Chinese). [15] SCHENK A, IVANTYSYNOVA M.A transient thermoelastohydrodynamic lubrication model of the slipper/swash plate in axial piston machines[J].Journal of Tribology,2015,137(7):031701-1-10. [16] KAZAMA T, SUZUKI M,SUZUKI K.Relation between sliding-part temperature and clearance shape of a slipper in swash plate axial piston motors[C]//Proceedings of 9th JFPS International Symposium on Fluid Power.Tokyo:JFPS,2014:382-389.
点击查看大图
计量
- 文章访问数: 982
- HTML全文浏览量: 50
- PDF下载量: 571
- 被引次数: 0