SiCp/Al复合材料增强体分布均匀性超声成像方法

孙广开; 周正干

doi:10.13700/j.bh.1001-5965.2016.0206

SiCp/Al复合材料增强体分布均匀性超声成像方法

doi: 10.13700/j.bh.1001-5965.2016.0206

孙广开^{1, 2},
周正干^{1, 2, 3, ,}

1.
南昌航空大学无损检测技术教育部重点实验室, 南昌 330063
2.
北京航空航天大学机械工程及自动化学院, 北京 10008
3.
北京航空航天大学先进航空发动机协同创新中心, 北京 100083

基金项目:

南昌航空大学无损检测技术教育部重点实验室开放基金 ZD200829009

详细信息

作者简介:
孙广开, 男, 博士。主要研究方向:无损检测与计算机测控技术

周正干, 男, 博士, 教授。主要研究方向:超声无损检测技术

通讯作者:
周正干, E-mail:zzhenggan@buaa.edu.cn

中图分类号: TB331
计量
- 文章访问数: 1005
- HTML全文浏览量: 121
- PDF下载量: 614
- 被引次数: 0
出版历程
- 收稿日期: 2016-03-16
- 录用日期: 2016-05-27
- 网络出版日期: 2017-03-20

Ultrasonic imaging method for distribution uniformity of reinforcement in SiCp/Al composites

SUN Guangkai^{1, 2},
ZHOU Zhenggan^{1, 2, 3
, ,}

1.
Key Laboratory of Nondestructive Testing, Ministry of Education, Nanchang Hangkong University, Nanchang 330063, China
2.
School of Mechanical Engineering and Automation, Beijing University of Aeronautics and Astronautics, Beijing 10008
3.
The Collaborative Innovation Center for Advanced Aero-Engine (CICAAE), Beijing University of Aeronautics and Astronautics, Beijing 100083, China

Funds:

the Open Fund of the Key Laboratory of Nondestructive Testing, Ministry of Education, Nanchang Hangkong University ZD200829009

More Information

Corresponding author: ZHOU Zhenggan, E-mail: zzhenggan@buaa.edu.cn

摘要

摘要:
为提高SiCp/Al复合材料均匀性超声评价准确度，研究基于超声衰减及声速变化量的SiCp颗粒分布均匀性成像方法。制备不同SiCp体积分数的SiCp/Al复合材料试样；采用水浸式超声波系统对试样进行超声衰减成像，分析超声衰减量与SiCp体积分数关系；实验分析声速变化与SiCp体积分数的定量关系并对试样进行声速成像；采用金相法观测试样细观特征，分析不同SiCp体积分数下试样的材料均匀性变化，对比分析得出超声衰减和声速成像法的准确度和适用范围。研究结果表明，超声衰减成像方法适用于SiCp颗粒分布定性分析，基于声速变化量成像方法可定量分析SiCp颗粒分布，在材料均匀性评价方面具有更高准确度。
- 航空航天 /
- 金属基复合材料 /
- SiCp颗粒 /
- 材料均匀性 /
- 超声成像
Abstract:
In order to improve the accuracy for ultrasonic characterization of the uniformity of SiCp/Al composites, the imaging methods based on ultrasonic attenuation and velocity for the distribution uniformity of SiCp particles were studied. SiCp/Al specimens with different volume fractions of SiCp were prepared. Ultrasonic attenuation imaging for the specimens was carried out by water immersion ultrasonic system, and the relation of ultrasonic attenuation with SiCp volume fraction was analyzed. The quantitative relation of ultrasonic velocity with SiCp volume fraction was analyzed experimentally, and ultrasonic velocity imaging of the specimens was carried out. Metallographic method was used to observe the micro characteristics of the specimens, and the material uniformity of the specimens with different SiCp volume fractions was analyzed. The applicability and accuracy of the imaging methods based on ultrasonic attenuation and velocity were comparatively analyzed. The results present that the ultrasonic attenuation imaging method is suitable for the basic analysis of the distribution of SiCp particles, and the ultrasonic velocity imaging method is more accurate and suitable for the quantitative analysis of SiCp particle distribution.
- aerospace /
- metal matrix composite /
- SiCp particle /
- material uniformity /
- ultrasonic imaging

HTML全文

图 1 不同SiCp增强颗粒含量的SiCp/Al复合材料试样

Figure 1. SiCp/Al composite specimens with different contents of SiCp reinforced particle

下载: 全尺寸图片幻灯片

图 2 超声实验装置整体组成结构及主要仪器部件

Figure 2. Overall structure and main equipment parts of ultrasonic experimental facility

下载: 全尺寸图片幻灯片

图 3 不同SiCp体积分数的SiCp/Al试样的超声衰减成像

Figure 3. Ultrasonic attenuation image of SiCp/Al specimens with different volumn fractions of SiCp

下载: 全尺寸图片幻灯片

图 4 超声纵波声速随SiC体积分数增加的变化关系

Figure 4. Relationship of ultrasonic velocity of longitudinal wave with increase of volumn fractions of SiCp

下载: 全尺寸图片幻灯片

图 5 不同SiCp体积分数的SiCp/Al试样的声速成像

Figure 5. Velocity image of SiCp/Al specimens with different volumn frations of SiCp

下载: 全尺寸图片幻灯片

图 6 不同SiCp体积分数下SiCp/Al试样的金相图

Figure 6. Metallographic image of SiCp/Al specimens with different volumn frations of SiCp

下载: 全尺寸图片幻灯片

表 1 不同SiCp体积分数的SiCp/Al试样中测得的超声纵波声速

Table 1. Ultrasonic velocities of longitudinal waves measured in SiCp/Al specimens with different volumn fractions of SiCp

试样编号	Z-55	Z-51	Z-53	Z-52	Z-54
SiCp体积分数/%	10	15	20	25	30
超声纵波声速/(m·s^-1)	6 865	6 884	7 018	7 052	7 090

下载: 导出CSV

参考文献(16)

[1]	凌杰, 辛志杰.SiCp/Al复合材料的高速铣削试验与表面缺陷研究[J].科学技术与工程, 2015, 15(2):217-221. http://www.cnki.com.cn/Article/CJFDTOTAL-KXJS201502041.htm LING J, XIN Z J. High-speed milling experiment and surface indefects of SiCp/Al composites[J].Science Technology and Engineering, 2015, 15(2):217-221(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-KXJS201502041.htm
[2]	王唱舟, 周丽, 王洋, 等.数值模拟SiCp/Al复合材料的微观结构对力学性能的影响[J].材料科学与工程学报, 2015, 33(1):122-126. http://www.cnki.com.cn/Article/CJFDTOTAL-CLKX201501029.htm WANG C Z, ZHOU L, WANG Y, et al.Simulation of microstructure-based effects on mechanical properties of SiCp/Al composites[J].Journal of Materials Science & Engineering, 2015, 33(1):122-126(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-CLKX201501029.htm
[3]	蓝永庭, 秦亮, 张克实, 等.SiCp/Al复合材料增强颗粒尺寸效应的细观分析[J].应用力学学报, 2014, 31(1):20-25. http://www.cnki.com.cn/Article/CJFDTOTAL-YYLX201401004.htm LAN Y T, QIN L, ZHANG K S, et al.Meso analysis on size effect of SiCp/Al MMCs[J].Chinese Journal of Applied Mechanics, 2014, 31(1):20-25(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-YYLX201401004.htm
[4]	樊建中, 肖伯律, 徐骏, 等.SiCp/Al复合材料在航空航天领域的应用与发展[J].材料导报, 2007, 21(10):98-101. http://www.cnki.com.cn/Article/CJFDTOTAL-CLDB200710029.htm FAN J Z, XIAO B L, XU J, et al. Development and application of SiCp/Al composites in aerospace field[J].Materials Review, 2007, 21(10):98-101(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-CLDB200710029.htm
[5]	高翌飞, 周正干, 何方成.基于TIRP法的铝基复合材料均匀性检测[J].北京航空航天大学学报, 2009, 35(8):1031-1034. http://bhxb.buaa.edu.cn/CN/abstract/abstract8773.shtml GAO Y F, ZHOU Z G, HE F C.Homogeneity testing of aluminum metal matrix composites by TIRP method[J].Journal of Beijing University of Aeronautics and Astronautics, 2009, 35(8):1031-1034(in Chinese). http://bhxb.buaa.edu.cn/CN/abstract/abstract8773.shtml
[6]	周正干, 高翌飞, 吕炎, 等.碳化硅颗粒增强铝基复合材料弹性常数测量[J].北京航空航天大学学报, 2009, 35(2):162-165. http://bhxb.buaa.edu.cn/CN/abstract/abstract9016.shtml ZHOU Z G, GAO Y F, LV Y, et al.Elastic constant matrix measurement of SiCp reinforced aluminum metal matrix composites[J].Journal of Beijing University of Aeronautics and Astronautics, 2009, 35(2):162-165(in Chinese). http://bhxb.buaa.edu.cn/CN/abstract/abstract9016.shtml
[7]	魏勤, 张迎元.SiCp/Al复合材料中增强体SiC含量的测定方法研究[J].华东船舶工业学院学报 (自然科学版), 2005, 19(4):86-89. http://www.cnki.com.cn/Article/CJFDTotal-HDCB200504019.htm WEI Q, ZHANG Y Y. Research on volume fraction mensuration of SiC reinforce in SiCp/Al composites[J].Journal of East China Shipbuilding Institute (Natural Science Edition), 2005, 19(4):86-89(in Chinese). http://www.cnki.com.cn/Article/CJFDTotal-HDCB200504019.htm
[8]	刘斯明, 彭地, 赵翰学, 等.SiCp颗粒增强铝基复合材料非共线非线性响应试验观察[J].机械工程学报, 2012, 48(22):21-26. doi: 10.3901/JME.2012.22.021 LIU S M, PENG D, ZHAO H X, et al.Experimental observation of nonlinear response of SiCp aluminum-matrix composites using non-colinear technique[J].Journal of Mechanical Engineering, 2012, 48(22):21-26(in Chinese). doi: 10.3901/JME.2012.22.021
[9]	魏勤, 尤建飞.超声C扫描系统在颗粒增强型金属基复合材料无损检测中的应用[J].华东船舶工业学院学报 (自然科学版), 2003, 17(3):66-69. http://www.cnki.com.cn/Article/CJFDTOTAL-HDCB200303014.htm WEI Q, YOU J F.Application of ultrasonic C-scanning system in nondestructive testing of particulate reinforced metal matrix composites[J].Journal of East China Shipbuilding Institute (Natural Science Edition), 2003, 17(3):66-69(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-HDCB200303014.htm
[10]	罗斯J L. 固体中的超声波[M]. 何存富, 吴斌, 王秀彦, 译. 北京: 科学出版社, 2004: 67-71. ROSE J L.Ultrasonic waves in solid media[M]. HE C F, WU B, WANG X Y, translated. Beijing:Science Press, 2004:67-71(in Chinese).
[11]	冯若.超声手册[M].南京:南京大学出版社, 1999:26-27. FENG R.Ultrasonic handbook[M].Nanjing:Nanjing University Press, 1999:26-27(in Chinese).
[12]	HSU D K.Simultaneous velocity and thickness imaging by ultrasonic scan[J].Review of Progress in Quantitive Nondestructive Evaluation, 2001, 20B:695-702. http://adsabs.harvard.edu/abs/2001AIPC..557..695H
[13]	AARON F, DONAL B D.3D ultrasound imaging:A review[J].IEEE Engineering in Medicine and Biology, 1996, 15(6):41-51. doi: 10.1109/51.544511
[14]	JEONG H, HSU D K, SHANNON R, et al.Characterization of anisotropic elastic constants of silicon-carbide particulate reinforced aluminum metal matrix composites:Part I. Experiment[J].Metallurgical and Materials Transactions A, 1994, 25(4):799-809. doi: 10.1007/BF02665456
[15]	BURGHOLZER P, HOFER C, REITINGER B, et al.Non-contact determination of elastic moduli of continuous fiber reinforced metals[J].Composites Science and Technology, 2005, 65(2):301-306. doi: 10.1016/j.compscitech.2004.07.011
[16]	BINDUMADHAVAN P N, WAH H K, PRABHAKAR O.Assessment of particle-matrix debonding in particulate metal matrix composites using ultrasonic velocity measurements[J].Materials Science and Engineering:A, 2002, 323(1-2):42-51. doi: 10.1016/S0921-5093(01)01399-5