基于球形滚刀的面齿轮滚齿加工方法

王延忠; 唐文; 殷永耀; 兰州; 侯良威; 贾爽

doi:10.13700/j.bh.1001-5965.2016.0826

基于球形滚刀的面齿轮滚齿加工方法

doi: 10.13700/j.bh.1001-5965.2016.0826

王延忠^1, ,,
唐文¹,
殷永耀¹,
兰州¹,
侯良威¹,
贾爽²

1.
北京航空航天大学机械工程及自动化学院, 北京 100083
2.
中国北方车辆研究所, 北京 100072

基金项目:

国家自然科学基金 51275020

国家科技支撑计划 2014BAF08B01

国防基础科研项目

详细信息

作者简介:
王延忠, 男, 博士, 教授, 博士生导师。主要研究方向:航空精密齿轮传动技术

通讯作者:
王延忠, E-mail:yzwang63@buaa.edu.cn

中图分类号: V261.2⁺7;TG61⁺2
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- 被引次数: 29
出版历程
- 收稿日期: 2016-10-26
- 录用日期: 2016-12-16
- 网络出版日期: 2017-03-20

Hobbing method of face gear based on spherical hob

1.
School of Mechanical Engineering and Automation, Beijing University of Aeronautics and Astronautics, Beijing 100083, China
2.
China North Vehicle Research Institute, Beijing 100072, China

Funds:

National Natural Science Foundation of China 51275020

National Key Technology Research and Development Program of China 2014BAF08B01

National Defense Basic Research Program

More Information

Corresponding author: WANG Yanzhong, E-mail: yzwang63@buaa.edu.cn

摘要

摘要:
面齿轮传动具有突出的优点，在航空领域具有广阔的应用前景。为提高面齿轮的加工效率, 针对面齿轮球形滚刀及滚齿加工进行了研究。根据面齿轮传动原理，得到了面齿轮插齿成形的型面。研究了从圆柱齿轮向球形滚刀基蜗杆演变的过程，分析了球形滚刀的成形方法，推导了球形滚刀基蜗杆的型面方程和螺旋升角。建立了球形滚刀加工面齿轮的坐标系，推导了球形滚刀加工面齿轮的型面，利用VERICUT对2个实例进行了加工仿真，并进行了相应的实际加工试验和检测，仿真和试验结果表明球形滚刀可用于面齿轮的加工。
- 面齿轮 /
- 球形滚刀 /
- 蜗杆 /
- 滚齿加工 /
- 加工仿真
Abstract:
Face gear transmission has outstanding advantages, and has broad application prospects in the field of aviation. In order to improve the machining efficiency of face gear, the spherical gear hob and hobbing of face gear based on spherical gear hob were studied. The forming process of gear shaping was derived according to the forming principle. The process of the evolution from the cylindrical gear to the basic worm of spherical gear hob was studied, the forming method of spherical hob was analyzed, and the surface equation and spiral angle of the basic worm of spherical gear hob were deduced. A coordinate system was built for face gear machining process based on spherical hob, and the formula of face gear obtained by hobbing was deduced. The machining simulation of two cases was carried out using VERICUT. The hobbing was performed and the detection results show that the spherical gear cutter can be used in the machining of face gear.
- face gear /
- spherical hob /
- worm /
- hobbing /
- machining simulation

HTML全文

图 1 面齿轮插齿刀渐开线齿廓

Figure 1. Involute profile of face gear shaper's cutter tooth

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图 2 面齿轮插齿加工坐标系

Figure 2. Face gear shaping coordinate system

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图 3 球形滚刀基蜗杆演化

Figure 3. Evolution of basic worm of spherical hob

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图 4 球形滚刀基蜗杆的基圆球

Figure 4. Basic sphere of basic worm of spherical hob

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图 5 球形滚刀制造方法

Figure 5. Manufacture method of spherical hob

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图 6 球形滚刀基蜗杆成形的坐标系

Figure 6. Coordinate system used for forming of basic worm of spherical hob

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图 7 面齿轮滚齿加工坐标系

Figure 7. Coordinate system used for hobbing face gears

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图 8 实例1仿真滚切结果

Figure 8. Result of hobbing simulation for Case 1

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图 9 实例2仿真滚切结果

Figure 9. Result of hobbing simulation for Case 2

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图 10 球形滚刀实物图及面齿轮滚齿加工过程

Figure 10. Photos of spherical hob and face gear hobbing process

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图 11 面齿轮检测过程

Figure 11. Face gear detection process

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图 12 面齿轮齿面法向偏差示意图

Figure 12. Schematic of normal deviation of face gear tooth surface

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表 1 面齿轮基本参数

Table 1. Basic parameters of face gear

实例	面齿轮齿数	小齿轮齿数	模数/mm	压力角/(°)	齿长/mm
实例1	42	23	3.5	25	15
实例2	160	26	1.058 3	20	5

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