Experimental research and statistical analysis of fracture failure for interconnected structures in electronic chips
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摘要:
针对电子芯片互联结构失效机理复杂、寿命数据难以获取且缺乏具有理论依据支撑的寿命分布模型等问题，开展了基于退化试验数据的统计分析研究，并提出了2种统计建模方法。首先，搭建了电子芯片可靠性评估试验台，利用菊花链测试芯片为试验对象获取了互联结构的退化数据和寿命数据；其次，基于断裂力学理论，分析了互联结构断裂失效的失效机理，给出了BGA封装形式的电子芯片互联结构寿命分布服从两参数威布尔分布的理论依据，由此建立了基于寿命数据的电子芯片互联结构寿命分布模型；再次，利用退化量的分布建立了基于退化量数据的电子芯片互联结构寿命分布模型；最后，对2种统计建模方法进行比较分析。结果表明，基于退化量数据的寿命分布模型与基于寿命数据的寿命分布模型吻合度良好，2种分析方法在结果上具有一致性。
Abstract:Aimed at the problems of complex failure mechanism of interconnected structures in electronic chips, difficulty in obtaining lifetime data, and lack of a theoretically supported life distribution model, a statistical analysis based on degraded experimental data was conducted. First, an electronic chip reliability evaluation testbed is built, and the daisy-chain test chip is used as the test object. Degradation data and lifetime data of interconnected structures are acquired. Then, based on the theory of fracture mechanics, The failure mechanism of interconnection structure is analyzed. The theoretical basis of the two-parameter Weibull distribution of the life distribution of the interconnection structure of electronic chips in BGA package is given. The life distribution model of the interconnection structure of electronic chips based on the life data is established. Next, using the distribution of degradation, a lifetime distribution model of the interconnected structures in electronic chips is established. Finally, the two statistical modeling methods are compared. The results show that the lifetime distribution model based on degradation data is in good agreement with that based on lifetime data.
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图 1 菊花链测试芯片互联结构连接图
Figure 1. Connection diagram of interconnected structure of daisy-chain test chip
图 4 菊花链测试芯片互联结构的退化过程
Figure 4. Degradation process of interconnected structure of daisy-chain test chip
图 5 菊花链测试芯片互联结构累计退化量
Figure 5. Accumulated degradation of interconnected structure of daisy-chain test chip
图 6 互联结构累计退化量的均值和标准差随时间变化
Figure 6. Variation of mean value and standard deviation of accumulated degradation of interconnected structure with time
图 7 菊花链测试芯片互联结构的寿命分布
Figure 7. Lifetime distribution of interconnected structure of daisy-chain test chip
表 1 各组试验件的累计失效时间
Table 1. Accumulative failure time for each group of test piece
试验组 累积失效时间/s 1 60 627 2 118 618 3 42 017 4 165 376 5 26 115 
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表 2 两参数威布尔分布的参数估计
Table 2. Parameter estimation of two-parameter Weibull distribution
参数 数值 形状参数m 1.667 尺度参数η 93 002
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