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摘要:
登机门是民用飞机舱门中的一个重要部件,其直接影响民用客机结构、功能的完整性和安全性。根据项目研制的需要,针对MA600飞机登机门无阻尼式自由下落导致登机门转轴及舱门损坏的问题进行原因分析,设计了一种限制登机门下落速度的新型开启限速装置。在CATIA中建立了包括登机门、登机梯、开启限速装置在内的虚拟样机模型,在MSC/ADAMS中对安装和未安装开启限速装置的登机门自由坠落进行动力学仿真分析,分析了产品不同设计参数对登机门自由坠落时间的影响,确定出了最优的结构参数,仿真结果表明:所设计的限速装置能够将登机门的坠落时间限制在6 s,有效减少登机门坠落对门体结构冲击,为后续的样件产出和试验提供理论依据。
Abstract:The passenger door is an important part of the cabin door mechanism of civil aircraft, which directly affects the integrity and safety of the aircraft structure and function. A new opening and limiting device was created to control the falling speed of the passenger door after the causes of the damage to the rotating shaft of the door during the undamped free fall of the MA600 aircraft were investigated in accordance with the needs of the engineering project development. In CATIA, the open speed limiter, passenger door and boarding ladder, and virtual prototype model of the MSC/ADAMS are installed to analyze the dynamics of free falling gate opening speed limiter analysis. The simulation results demonstrate that the designed speed-limiting mechanism can limit the falling time of the gate to 6 s, effectively reduce the impact of the gate falling on the gate structure, and provide a theoretical basis for the sample output and test.
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表 1 登机门和梯子的参数
Table 1. Parameters of passenger door and ladder
登机门和梯子质量/kg Ixx/(kg·m−2) Iyy/(kg·m−2) Izz/(kg·m−2) 90 7.913×106 2.353×106 9.637×106 表 2 仿真模型的运动副
Table 2. Motion pair of the simulation model
构件1 构件2 约束关系 机身 登机门 旋转副 登机门 液压作动筒 旋转副 登机门 开启连杆1 旋转副 开启连杆1 开启连杆2 旋转副 开启连杆2 固定座 旋转副 固定座 离心限速器转子 旋转副 离心限速器转子 定心螺栓 刚性连接 定心螺栓 离心块 滑动副 离心块 离心限速器壳体 接触副 离心限速器壳体 离心限速器转子 刚性连接 表 3 不同质量离心块作用下的登机门仿真结果
Table 3. Simulation results of boarding gate under the action of centrifugal block with different mass
离心块
质量/kg启动
时间/s限速启动
角度/(°)开启连杆转速/((°)·s−1) 翻转
时间/s限速启动时 平均 0.083 1.35 10.35 27.35 31.26 5.13 0.1 1.39 12.96 26.60 28.71 5.49 0.15 1.59 11.89 21.90 23.43 6.65 0.2 1.80 11.91 19.02 20.47 7.61 0.23 1.82 10.89 17.80 19.17 8.08 表 4 不同传动比作用下的登机门仿真结果
Table 4. Simulation results of different transmission ratios
传动比 启动
时间/s启动
角度/(°)开启连杆转速/((°)·s−1) 翻转
时间/s限速启动时 平均 523 1.42 11.44 25.51 24.65 5.87 456 1.35 10.35 27.35 31.26 5.13 407 1.22 12.66 31.31 35.45 4.53 349 1.18 12.85 36.28 42.51 3.95 表 5 优化后登机门开启限速装置的设计参数
Table 5. Optimized design parameters of opening and speed limiting mechanism for rear gate opening
摩擦系数 离心块质量/kg 传动比 开启时间/s 0.17 0.23 456 5.01 表 6 登机门开启限速装置优化参数及优化结果
Table 6. Optimized parameters and results of opening and speed limiting mechanism for boarding door opening
工作
状态启动
时间/s限速启动
角度/(°)开启连杆转速/((°)·s−1) 翻转
时间/s限速启动时 平均 正常 打开 10 0.32 10.6 0.32 正常 关闭 8 1.13 9.24 0.44 应急 打开 7 0.51 8.49 0.44 故障 打开 5.49 0.53 表 7 优选后设计参数
Table 7. Optimized design parameters
摩擦系数 离心块质量/kg 传动比 0.17 0.23 456 -
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