-
摘要:
针对航空发动机热端部件表面瞬态热流测量的问题,面向一种当前较为先进的横向测温差薄膜热流计结构,针对其瞬态测量的导热模型,在稳态测量原理方程中加入时间项,建立瞬态导热微分方程组,采用拉普拉斯变换方法并结合解卷积方法对导热方程进行求解,提出该型薄膜热流计瞬态条件下的表面热流测量方法;采用数值模拟手段,对所提方法进行验证。结果表明:所提方法突破了原始的稳态测量局限,可用于固体表面瞬态热流测量,计算得到的热流计表面热流与真实值符合较好;在表面阶跃热流条件下,测量精度约为8.2%;在100 Hz正弦热流条件下,测量精度约为4.0%。
Abstract:Regarding the issue of transient heat flux measurement on the surface of hot end components of aero-engine, for an advanced thin-film heat flux sensor with a transverse temperature difference measurement structure, differential equations of transient thermal conductivity were established by adding the time term into the transient thermal conductivity model. The Laplace transform method and the deconvolution method were used to solve the thermal conductivity equations. The transient surface heat flow measurement method of the thin-film heat flux sensor was obtained and verified by numerical simulations. The results show that this method breaks through the limitation of the original steady state measurement and is suitable for the transient heat flow measurements on solid surfaces. The calculated surface heat flow of the heat flow meter is in good agreement with the true value. In particular, under the condition of surface step heat flow, the measurement accuracy is about 8.2%. Under the condition of sinusoidal heat flow at 100 Hz, the measurement accuracy is about 4.0%.
-
表 1 物性参数
Table 1. Physical property parameters
材料 密度/
(kg·m−3)导热系数/
(W·(m·K)−1)比热容/
(J·(kg·K)−1)Al2O3 3960 35.0 850 SiO2 2220 1.5 745 -
[1] FRALICK G C, WRBANEK J D. Thin film heat flux sensors: Design and methodology: GRC-E-DAA-TN9169[R]. Cleveland: International Instrumentation Symposium, 2013: 1-14. [2] CHILDS P N, GREENWOOD J R, LONG C A. Heat flux measurement techniques[J]. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 1999, 213(7): 655-677. doi: 10.1177/095440629921300702 [3] DILLER T E. Advances in heat flux measurements[J]. Advances in Heat Transfer, 1993, 23: 279-368. [4] KUTZ M. Handbook of measurement in science and engineering[M]. Hoboken: Wiley, 2015: 629-659. [5] DILLER T E. Practical temperature measurement[M]. Oxford: Butterworth-Heinemann, 2001: 324-361. [6] 王超, 梁庭, 任勇峰. Gardon型热流传感器隔热技术的优化[J]. 机械工程与自动化, 2010(2): 90-92. doi: 10.3969/j.issn.1672-6413.2010.02.033WANG C, LIANG T, REN Y F. Improvement of adiabatic technique of gardon heat flux sensor[J]. Mechanical Engineering & Automation, 2010(2): 90-92(in Chinese). doi: 10.3969/j.issn.1672-6413.2010.02.033 [7] GIFFORD A, HOFFIE A, DILLER T, et al. Convection calibration of Schmidt-Boelter heat flux gauges in stagnation and shear air flow[J]. Journal of Heat Transfer, 2010, 132(3): 39-51. [8] HOLANDA R, ANDERSON R C, LIEBERT C H. Heat flux measurements on ceramics with thin film thermocouples: NASA-TM-106305[R]. Washington, D. C. : NASA, 1993: 1-13. [9] 曹玉璋, EPSTEIN A H. 双膜热流计的研究及其应用[J]. 航空学报, 1985, 6(5): 478-483. doi: 10.3321/j.issn:1000-6893.1985.05.017CAO Y Z, EPSTEIN A H. A double film heat flux gauge and its application[J]. Acta Aeronautica et Astronautica Sinica, 1985, 6(5): 478-483(in Chinese). doi: 10.3321/j.issn:1000-6893.1985.05.017 [10] 高庆华, 郄殿福. 热流测量技术发展综述[J], 航天器环境工程, 2020, 37(3): 218-227.GAO Q H, QIE D F. The development of heat flux measurement technology[J]. Spacecraft Environment Engineering, 2020, 37(3): 218-227(in Chinese). [11] TERRELL J, HAGER J, ONISHI S, et al. Heat flux microsensor measurements[C]//Proceedings of the AlAA 4th International Aerospace Planes Conference. Reston: AIAA, 1992. [12] HOLMBERG D G, DILLER T E. High-frequency heat flux sensor calibration and modeling[J]. Journal of Fluids Engineering, 1995, 117(4): 659-664. doi: 10.1115/1.2817319 [13] BHATT H, ZELLER M, WILL H. Novel thin-film heat flux sensors[C]//Proceedings of the AlAA 4th International Aerospace Planes Conference. Reston: AIAA, 1992. [14] CHO C S, FRALICK G C, BHATT H D. Steady-state and frequency response of a thin-film heat flux gauge[J]. Journal of Spacecraft and Rockets, 1997, 34(6): 792-798. doi: 10.2514/2.3288 [15] CHO C S K, FRALICK G C, BHATT H D. An experimental study of a radially arranged thin-film heat-flux gauge[J]. Measurement Science and Technology, 1997, 8(7): 721-727. doi: 10.1088/0957-0233/8/7/005 [16] FRALICK G, WRBANEK J, BLAHA C. Thin film heat flux sensor of improved design: NASA/TM-2002-21156[R]. Washington, D. C.: NASA, 2002: 1-10. [17] ASSAAD M C, KIMBLE B, HUANG Y M, et al. Thin-film heat flux sensor for measuring film coefficient of rubber components of a rolling tire[J]. Tire Science and Technology, 2008, 36(4): 275-289. doi: 10.2346/1.2999702 [18] ZHANG C C, HUANG J Z, LI J, et al. Design, fabrication and characterization of high temperature thin film heat flux sensors[J]. Microelectronic Engineering, 2019, 217: 111128. doi: 10.1016/j.mee.2019.111128 [19] SIROKA S, BERDANIER R A, THOLE K A. Two-layer transient heat transfer using impulse response methods[J]. International Journal of Heat and Mass Transfer, 2022, 187: 122511. doi: 10.1016/j.ijheatmasstransfer.2021.122511 [20] OLDFIELD M L G. Impulse response processing of transient heat transfer gauge signals[J]. Journal of Turbomachinery, 2008, 130(2): 021023. doi: 10.1115/1.2752188