Cutting temperature and tool wear in minimum quantity lubrication vibration drilling of superalloys
-
摘要: 为了解决高温合金钻削温度高、刀具磨损快的问题,采用微量润滑的振动钻削加工方法,从换热机制角度对振动钻削的降温机理进行分析,并进行振动钻削和普通钻削对比实验.结果表明:微量润滑普通钻削的最高测量温度达到了110℃且温度随钻削深度、钻孔个数的增加而升高,而振动钻削的测量温度为55℃左右且随削深度、钻孔个数的增加增长缓慢;普通钻削刀具磨损量达到0.5 mm且随钻孔个数的增加磨损加剧,振动钻削刀具磨损量只有0.22 mm且磨损量增加缓慢.Abstract: Processing method of minimum quantity lubrication (MQL) vibration drilling was used to solve difficulty of high cutting temperature and rapid tool wear in drilling of superalloys. Cooling mechanism in vibration drilling was analyzed from the point of heat transfer mechanism and comparative experiments between traditional drilling and vibration drilling were carried out. The results show that the cutting temperature in MQL traditional drilling reaches 110℃ and increases with the drilling depth and the number of holes, while the cutting temperature in MQL vibration drilling is only about 55℃ and changes slowly with the drilling depth and the number of holes; Tool wear in MQL traditional drilling reaches to 0.5 mm and significantly increases with the number of holes, while tool wear in MQL vibration drilling is only 0.22 mm and slowly increases with the number of holes.
-
Key words:
- superalloys /
- minimum quantity lubrication /
- vibration drilling /
- cutting temperature /
- tool wear
-
[1] Gerald A Z,Ronald S,Rene R,et al.Microstructure and mechanical properties of the superalloy ATI Allvac 718Plus[J].Materials Science and Engineering,2009,523(1/2):295-301 [2] 乔阳,艾兴,刘战强,等.涂层刀具铣削粉末冶金镍基高温合金试验研究[J].华南理工大学学报:自然科学版,2010,38(8):83-88 Qiao Yang,Ai Xing,Liu Zhanqiang,et al.Experimental investigation into milling of Nickel-based powder metallurgy superalloy with coated tools[J].Journal of South China University of Technology,2010,38(8):83-88(in Chinese) [3] 刘光耀,孙长荣.高温合金孔加工技术[J].重型机械科技,2007(2):32-34 Liu Guangyao,Sun Changrong.Machining technique for high temperature alloy hole[J].Heavy Machinery Science and Technology,2007(2):32-34(in Chinese) [4] 王殿龙,荀志锋,庞继有,等.K24镍基高温合金切削性能实验研究[J].机械工程学报,2002,38(12):190-194 Wang Dianlong,Huan Zhifeng,Pang Jiyou,et al.An investigation of the machine ability of K24 Nickel-based superalloy[J].Chinese Journal of Mechanical Engineering,2002,38(12):190-194(in Chinese) [5] Chern G L,Liang J M.Study on boring and drilling with vibration cutting[J].International Journal of Machine Tools and Manufacture,2007,47(1):133-137 [6] 隈部淳一郎.精密加工振动切削基础与应用[M].韩一昆,薛万夫,孙祥根,等译.北京:机械工业出版社,1985 Kumabe J.Fundamentals and application of vibration cutting[M].Translated by Han Yikun,Xue Wanfu,Sun Xianggen,et al.Beijing:China Machine Press,1985(in Chinese) [7] 马利杰,王贵成,张春燕,等.最小量润滑在振动钻削中的应用[J].机械工程学报,2009,45(1):223-228 Ma Lijie,Wang Guicheng,Zhang Chunyan,et al.Application of minimum quantity lubricant in vibration drilling[J].Chinese Journal of Mechanical Engineering,2009,45(1):223-228(in Chinese) [8] 邢立华,江旭初,张德远,等.浮动铰刀振动铰削小口径火炮身管的研究[J].兵工学报,2007,28(6):739-742 Xing Lihua,Jiang Xuchu,Zhang Deyuan,et al.Study on vibration reaming of small caliber gun tube with auto aligning reamer[J].Acta Armamentarii,2007,28(6):739-742(in Chinese) [9] 袁松梅,刘晓旭,刘强,等.高强钢铣削中微量润滑技术效果的试验分析[J].北京航空航天大学学报,2009,35(2): 179-182 Yuan Songmei,Liu Xiaoxu,Liu Qiang,et al.Experimental analysis of minimal quantity lubrication in milling high-strength steel[J].Journal of Beijing University of Aeronautics and Astronautic,2009,35(2):179-182(in Chinese) [10] Leonardo D C,Guido T,Miroslav P,et al.Investigation on capability of the reaming process using minimal quantity lubrication[J].Journal of Manufacturing Science and Technology,2009, 2(1): 47
点击查看大图
计量
- 文章访问数: 2726
- HTML全文浏览量: 253
- PDF下载量: 581
- 被引次数: 0