Intelligent verticality-adjustment method of end-effector in aeronautical drilling robot
-
摘要: 针对飞机蒙皮的机器人制孔中铆接孔的垂直度问题,提出了一种曲面法线测量的新方法,然后对钻头的姿态进行调整,保证钻头沿钻孔点的法线方向钻孔.该方法首先利用3个激光测距传感器测量出钻孔点周围3个特征点的坐标,然后求出已知的钻孔点处的切向量,通过叉积原理计算出钻孔点的法向量及其与钻头中心轴线的夹角,并将它们反馈到控制系统,最后控制系统利用定角度的二元角度调节法调节钻头的角度使其与钻孔点的法线重合.在航空制孔机器人平台上的实验及结果证明了这种钻头垂直度调节的高精度和高效性.Abstract: Based on the requirement of robotic drilling for aircraft fuselage, a novel verticality adjustment method of drill bit in aeronautical drilling robot system was proposed, which is composed of surface-normal measurement and adjustment of drill bit-s attitude. Three laser range sensors were used in surface-normal measurement to measure the distances between sensors and three measurement positions around the drilling point. Thus the normal vector can be calculated from the cross product of any two vectors that are tangent to the surface at the drilling point. Meanwhile, the angle between normal vector and drill bit was obtained, which was fed back to the control system. Finally, the attitude of drill bit was adjusted using the binary angular adjustment mechanism (BAAM) to correct drill bit in line with the normal vector, which ensures to drill along the normal direction of drilling point. The high-accuracy, high-efficiency and practicability of the verticality adjustment method were tested by the experiments conducted on the aeronautical drilling robot, which meet the requirements of the auto-drilling for aircraft manufacturing.
-
[1] Bakuckas J G,Bigelow C A,Tan P W.Characterization of fatigue behaviour of aircraft fuselage structure //Proceedings of the 22nd Symposium of the International Committee on Aeronautical Fatigue.Lucern,Switzerland:EMAS,2003:5-9 [2] Wang Min,Xue Shaoding,Jiang Hongyu,et al.Development of knowledge-based system on aircraft assembly drilling process //IEEE International Conference on Information Science and Engineering(ICISE).Hangzhou:IEEE,2010:1-4 [3] Proppe C.Probabilistic analysis of multi-site damage in aircraft fuselages[J].Computational Mechanics,2003,30(4):323-329 [4] Lutters W G,Ackerman M S.Achieving safety:a field study of boundary objects in aircraft technical support //Proceedings of ACM conference on Computer Supported Cooperative Work.New York:ACM,2002:266-275 [5] Devlieg R,Szallay T.Applied accurate robotic drilling for aircraft fuselage[J].SAE International Journal of Aerospace,2010,3(1):180-186 [6] Hasegawa N,Okada T,Shimizu T.Measurement of surface-normal using a range sensor with a pair of wedge-prisms //IEEE International Conference on Instrumentation and Measurement Technology (IMTC).Ottawa,Canada:IEEE,2005,1744-1749 [7] 应高明,王仲奇,康永刚,等.飞机壁板自动钻铆法向量测量方法研究[J].机床与液压,2010,38(20):1-4 Ying Gaoming,Wang Zhongqi,Kang Yonggang,et al.Study on normal vector measurement method in auto-drilling and riveting of aircraft panel[J].Machine Tool & Hydraulics,2010,38(20):1-4(in Chinese) [8] 蔺小军,王增强,单晨伟.自由曲面CMM测量测头半径补偿方法[J].航空制造技术,2011(10):75-77,85 Lin Xiaojun,Wang Zengqiang,Shan Chenwei.Method of probe radius compensation for free surface measurement[J].Aeronautical Manufacturing Technology,2011(10):75-77,85(in Chinese) [9] Page D L,Sun Y,Koschan A F,et al..Normal vector voting:crease detection and curvature estimation on large,noisy meshes[J].Graphical Models,2002,64:199-229 [10] 秦现生,汪文旦,楼阿莉,等.大型壁板数控钻铆的三点快速调平算法[J].航空学报,2007,28(6):1455-1460 Qin Xiansheng,Wang Wendan,Lou Ali,et al.Three-point bracket regulation algorithm for drilling and riveting of aerofoil[J].Acta Aeronautica et Astronautica Sinica,2007,28(6):1455-1460(in Chinese) [11] 夏长洪.一种带角度自动调节装置的钻孔设备:中国,201833210U .2011-5-18 Xia Changhong.A drilling equipment with automatic angle adjustment:China,201833210U .2011-5-18(in Chinese) [12] Gerald F.Curves and surface for CAGD:a practical guide[M].San Francisco:Morgan Kaufmann,2002:261-263 [13] Jin Shuangshuang,Lewis R,West D.A comparison of algorithms for vertex normal computation[J].The Visual Computer,2005,21(1/2):71-82 [14] Klasing K,Althoff D,Wollherr D,et al.Comparison of surface normal estimation methods for range sensing applications //IEEE International Conference on Robotics and Automation (ICRA).Kobe:IEEE,2009:3206-3211
点击查看大图
计量
- 文章访问数: 2470
- HTML全文浏览量: 234
- PDF下载量: 660
- 被引次数: 0