高精度反射面板的形面调节新技术

周贤宾; 郝长岭; 李东升; 李晓星

高精度反射面板的形面调节新技术

北京航空航天大学机械工程及自动化学院, 北京 100191

基金项目: 国家自然科学基金资助项目(10477001,50575010)

详细信息

作者简介:
周贤宾(1938-),男,江苏南通人,教授,zhouxb@buaa.edu.cn.

中图分类号: TP 391.9; TG 386
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- 被引次数: 0
出版历程
- 收稿日期: 2008-07-20
- 网络出版日期: 2009-02-28

New technique of contour adjustment for high precision reflector panels

School of Mechanical Engineering and Automation, Beijing University of Aeronautics and Astronautics, Beijing 100191, China

摘要

摘要: 提出了一种基于形面多点调节的紧缩场反射器面板精密柔性成形新技术,对面板形面调节机理进行了分析,提出了确定调节点位置、数量、调节量的形面调节核心技术,借助数值模拟方法确定了矩形面板调节点位置、数量,在实验基础上建立了调节量计算方法.设计、开发了面板形面调节实验平台;针对具有不同初始形面误差的面板进行了形面调节可行性数值模拟分析及实验验证.结果表明,利用所提出的调节技术和开发的形面调节实验平台能够实现双夹层金属蜂窝面板形面的有效调节,获得很高的形面精度.该项技术可以在现行成形技术的基础上进一步提高形面精度,可明显提高面板制造成品率,解决大尺寸高精度面板和较大曲率面板的制造难题,并能改善面板的使用及维护性能,延长紧缩场的使用寿命.
- 紧缩场 /
- 反射器面板 /
- 成形 /
- 形面调节 /
- 数值模拟
Abstract: The high precision of antenna reflector panels is the key to develop the technique of high performance compact antenna test range. A new technique of contour adjustment for high precision sandwich reflector panels was developed. The principle of the contour adjustment of panels was analyzed. The core technology problems such as the decision of adjustment points- position and number, the adjustment value on each points were proposed. By use of numerical simulation, how many and where the adjustment points should be were determined. The algorithm for adjustment value calculation was verified by experiments. A contour adjustment device was designed and developed. Numerical simulation and experiments of contour adjustment were conducted against all possible shape error distribution. The results show that, by use of the adjustment device and the proposed core technique, the contour of panels can be adjusted effectively and the contour precision can be improved greatly. Additionally, contour adjustment technology makes it possible to use for the panels with bigger size and higher contour precision, to increase the qualified rate of finished product obviously and to improve the maintenance performance of reflector panels.
- compact antenna test range /
- reflector panel /
- forming /
- contour adjustment /
- numerical simulation

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参考文献(1)

[1] 李东升,周贤宾,常和生,等.高精度反射器面板精密成形若干关键技术研究[J].中国机械工程, 2003,13(14): 1133-1135 Li Dongsheng,Zhou Xianbin,Chang Hesheng, et al. Several key technologies of precise forming for reflector panels[J].China Mechanical Engineering,2003,13(14):1133-1135(in Chinese) [2] 王兆峻,陈五一.紧缩场反射面板热变形的适应性调整[J].北京航空航天大学学报,2005,31(1):86-88 Wang Zhaojun, Chen Wuyi. Adaptive regulation on the thermal deformation of the panel of compact antenna test range[J].Journal of Beijing University of Aeronautics and Astronautics,2005,31(1):86-88(in Chinese) [3] Chang H, Tsung T T, Chen L C, et al. The manufacture of microwave plate reflector antennas by employing the improved superplasticity hydraulic forming method[J]. Journal of Materials Processing Technology,2005,160(2):107-111 [4] Steve Barker, Christophe Granet R F. The development of an inexpensive high-precision mm-wave compact antenna test range Proceedings of AMTA. New York: Curran Associates, 2005: 326-329 [5] Szwabowski D. A new approach to fabricating cost-effective millimeter wave antennas Proc of SPIE.Bellingham: International Society for Optical Engineering, 2004,5489:1094-1114 [6] Gary A, Iremblay E A D.Design and manufacture of an ultra-light weight, solid deployable reflector[J]. Analysis of Optical Structures, 1991,1532:114-123 [7] Valsecchi G, Eder J,Grisoni G,et al. High precision electroformed nickel panel technology for sub-millimeter radio telescope antennas Antennas and Propagation Society International Symposium. Los Angeles:IEEE,2003,1:124-127 [8] Valsecchi G, Franchini C,Prieto R G,et al. Nickel sandwich technology for high precision reflector antennas[J]. IEEE Antennas Propag Soc AP S Int Symp,1999,3: 2170-2173 [9] 周贤宾,陈连峰,李东升.反射器夹层面板精密成形原理[J].北京航空航天大学学报,2004, 30(4): 296-300 Zhou Xianbin,Chen Lianfeng,Li Dongsheng. Principle of precision forming for sandwich panel of large antenna reflector[J].Journal of Beijing University of Aeronautics and Astronautics,2004,30(4):296-300(in Chinese) [10] 陈连峰,李东升,周贤宾,等. 高精度反射器面板精密复合成形数值模拟[J]. 中国机械工程,2004,15(3):248-251 Chen Lianfeng,Li Dongsheng,Zhou Xianbin, et al. Numerical simulation for flexible compound forming of high precision sandwich panels[J].China Mechanical Engineering,2004,15(3):248-251(in Chinese)

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