| Citation: | LIU Xianjun, SUN Yuanhang, WANG Yongsong, et al. Reliability evaluation of slip ring based on multi-field coupling modeling and Bootstrap method[J]. Journal of Beijing University of Aeronautics and Astronautics, 2019, 45(11): 2301-2311. doi: 10.13700/j.bh.1001-5965.2019.0106(in Chinese)
|
The aerospace electric slip ring is a core component of the satellite solar battery array drive assembly. Its reliability is related to the satellite life. Due to the high cost of the space slip ring life test, the long test period and the small amount of sample data, it is difficult to obtain the large-size sample life data. Thus, it is difficult to conduct reliability evaluation using traditional statistical method. In order to solve these issues above, this paper proposes a reliability evaluation method based on friction and wear model. The Hertz theory and heat transfer method are used to calculate the contact area and temperature rising in the process of the friction pair wear, respectively. The effect of thermoelectric multi-field coupling on the friction pair wear is quantified. A multi-physics coupled wear model based on adhesive wear is established. The parameters of slip ring life distribution are estimated using improved Bootstrap method with the life data obtained from the multi-physics coupled wear model. Finally, a series of slip ring reliability indicators are obtained combined with the conventional reliability prediction method. The method comparison results indicate that the improved Bootstrap method provides not only high evaluation accuracy, but also weak subjectivity and flexible applicability. The method evaluation results show that all reliability indicators obtained from the proposed method are in line with the engineering reality, which have powerful application values in practical engineering.
| [1] |
HUANG S, FENG Y, LIU H, et al.Electrical sliding friction and wear properties of Cu-MoS2-graphite-WS2, nanotubes composites in air and vacuum conditions[J]. Materials Science and Engineering:A, 2013, 560(2):685-692.
|
| [2] |
刘军涛.导电滑环接触材料摩擦磨损特性研究[D].大连: 大连理工大学, 2013: 41-43.
LIU J T.Research on the friction and wear characteristic of contact materials for the conductive slip ring[D]. Dalian: Dalian University of Technology, 2013: 41-43(in Chinese).
|
| [3] |
DING T, CHEN G X, ZHU M H, et al.Influence of the spring stiffness on friction and wear behaviours of stainless steel/copper-impregnated metallized carbon couple with electrical current[J]. Wear, 2009, 267(5):1080-1086.
|
| [4] |
XIE X L, ZHANG L, XIAO J K, et al.Sliding electrical contact behavior of AuAgCu brush on Au plating[J]. Transactions of Nonferrous Metals Society of China, 2015, 25(9):3029-3036. doi: 10.1016/S1003-6326(15)63930-9
|
| [5] |
MONNIER A, FROIDUROT B, JARRIGE C, et al.A mechanical, electrical, thermal coupled-field simulation of a sphere-plane electrical contact[J]. IEEE Transactions on Components & Packaging Technologies, 2007, 30(4):787-795.
|
| [6] |
于艳艳.风电滑环接触材料加速摩擦磨损试验研究[D].大连: 大连理工大学, 2016: 47-50.
YU Y Y.Test on the accelerated friction and wear of contact materials for the wind energy slip ring[D]. Dalian: Dalian University of Technology, 2016: 47-50(in Chinese).
|
| [7] |
GRANDIN M, WIKLUND U.Wear and electrical performance of a slip-ring system with silver-graphite in continuous sliding against PVD coated wires[J]. Wear, 2016, s348-349:138-147.
|
| [8] |
KOBAYASHI T, SAWA K, ENDO K, et al.A study of sliding characteristics of small-size slip-ring system for electric power supply[C]//2007 IEEE Holm Conference on Electrical Contacts.Piscataway, NJ: IEEE Press, 2007: 194-199.
|
| [9] |
杨兆军, 李洪洲, 陈传海, 等.考虑定时截尾数据的数控机床可靠性Bootstrap区间估计方法[J].机械工程学报, 2017, 53(7):129-137.
YANG Z J, LI H Z, CHEN C H, et al.Bootstrap interval estimation of reliability for numerical controlled machine tools considering the time-censored data[J]. Journal of Mechanical Engineering, 2017, 53(7):129-137(in Chinese).
|
| [10] |
吴云洁, 王建敏, 杨文光.基于小样本的试验系统可信度评估方法[J].北京航空航天大学学报, 2016, 42(9):1911-1917. https://bhxb.buaa.edu.cn/CN/abstract/abstract14061.shtml
WU Y J, WANG J M, YANG W G.Approach of credibility evaluation for testing system with small samples[J]. Journal of Beijing University of Aeronautics and Astronautics, 2016, 42(9):1911-1917(in Chinese). https://bhxb.buaa.edu.cn/CN/abstract/abstract14061.shtml
|
| [11] |
黄玮, 冯蕴雯, 吕震宙.基于Bootstrap方法的小子样试验评估方法研究[J].机械科学与技术, 2006(1):31-35. doi: 10.3321/j.issn:1003-8728.2006.01.011
HUANG W, FENG Y W, LU Z Z.Study on small scale sample test estimation method based on bootstrap method[J]. Mechanical Science and Technology for Aerospace Engineering, 2006(1):31-35(in Chinese). doi: 10.3321/j.issn:1003-8728.2006.01.011
|
| [12] |
刘建, 吴翊, 谭璐.对Bootstrap方法的自助抽样的改进[J].数学理论与应用, 2006, 26(1):69-72.
LIU J, WU Y, TAN L.An Improvement to the resampling procedure of Bootstrap method[J]. Mathematical Theory and Applications, 2006, 26(1):69-72(in Chinese).
|
| [13] |
邹艳, 罗文强.改进的Bootstrap方法对比及应用研究[J].应用数学, 2008, 21(S1):62-66.
ZOU Y, LUO W Q.Comparative study anel application of improved Bootstrap method[J]. Mathematica Applicata, 2008, 21(S1):62-66(in Chinese).
|
| [14] |
李超, 王学强, 戴飞, 等.空间滑环磨屑特征与可靠性设计[J].电子产品可靠性与环境试验, 2018, 36(2):1-5. doi: 10.3969/j.issn.1672-5468.2018.02.001
LI C, WANG X Q, DAI F, et al.The debris characteristics and reliability design of aerospace slip ring[J]. Electronic Product Reliability and Environmental Testing, 2018, 36(2):1-5(in Chinese). doi: 10.3969/j.issn.1672-5468.2018.02.001
|
| [15] |
HENNESSY R P, MCGRUER N E, ADAMS G G.Modeling of a thermal-electrical-mechanical coupled field contact[J]. Journal of Tribology, 2012, 134(4):041402-041410. doi: 10.1115/1.4007270
|
| [16] |
王天壹, 宣益民.热辐射对气膜冷却叶片冷却性能影响[J].航空动力学报, 2018, 33(8):1801-1810.
WANG T Y, XUAN Y M.Effect of thermal radiation on the heat transfer performance of a film cooling vane[J]. Journal of Aerospace Power, 2018, 33(8):1801-1810(in Chinese).
|
| [17] |
李聪波, 何娇, 杜彦斌, 等.基于Archard模型的机床导轨磨损模型及有限元分析[J].机械工程学报, 2016, 52(15):106-113.
LI C B, HE J, DU Y B, et al.Archard model based machine tool wear model and finite element analysis[J]. Journal of Mechanical Engineering, 2016, 52(15):106-113(in Chinese).
|
| [18] |
周文韬.导电滑环的接触力学特征与磨损寿命分析[D].湘潭: 湘潭大学, 2014: 30-35.
ZHOU W T.Analysis of the characteristics of contact mechanics and wear life of slip ring with electrical contact[D]. Xiangtan: Xiangtan University, 2014: 30-35(in Chinese).
|
| [19] |
刘强.基于失效物理的性能可靠性技术及应用研究[D].长沙: 国防科技大学, 2011: 6-8.
LIU Q.Research on the performance reliability technology and the application based on physics of failure[D]. Changsha: National University of Defense Technology, 2011: 6-8(in Chinese).
|
| [20] |
刘强, 黄秀平, 周经伦, 等.基于失效物理的动量轮贝叶斯可靠性评估[J].航空学报, 2009, 30(8):1392-1397. doi: 10.3321/j.issn:1000-6893.2009.08.006
LIU Q, HUANG X P, ZHOU J L, et al.Failure-physics-analysis-based method of Bayesian reliability estimation for momentum wheel[J]. Acta Aeronautica et Astronautica Sinica, 2009, 30(8):1392-1397(in Chinese). doi: 10.3321/j.issn:1000-6893.2009.08.006
|
| [21] |
王大伟, 苗学问, 洪杰.某发动机涡轮叶片使用寿命可靠性分析[J].北京航空航天大学学报, 2006, 32(8):903-907. doi: 10.3969/j.issn.1001-5965.2006.08.007
WANG D W, MIAO X W, HONG J.Reliability lifetime analysis of the turbine blade of turbofan engine[J]. Journal of Beijing University of Aeronautics and Astronautics, 2006, 32(8):903-907(in Chinese). doi: 10.3969/j.issn.1001-5965.2006.08.007
|
| [22] |
EFRON B, TIBSHIRANI R J.An Introduction to the Bootstrap[M]. London:Chapman and Hall, 1993.
|
| [23] |
黄玮, 冯蕴雯, 吕震宙.极小子样试验的虚拟增广样本评估方法[J].西北工业大学学报, 2005, 23(3):384-387. doi: 10.3969/j.issn.1000-2758.2005.03.024
HUANG W, FENG Y W, LU Z Z.Virtually expanded sample estimation method for extremely small-scale sample test[J]. Journal of Northwestern Polytechnical University, 2005, 23(3):384-387(in Chinese). doi: 10.3969/j.issn.1000-2758.2005.03.024
|
| [24] |
马宇鹏, 张建国, 邱继伟.基于Bootstrap-SVR-SOC的小子样结构机构可靠性分析方法[J].北京邮电大学学报, 2018, 41(4):81-85.
MA P Y, ZHANG J G, QIU J W.Reliability analyzing method of small sample structures and mechanisms based on Bootstrap-SVR-SOC[J]. Journal of Beijing University of Posts and Telecommunications, 2018, 41(4):81-85(in Chinese).
|
| [25] |
蒋喜, 刘宏昭, 刘丽兰, 等.基于伪寿命分布的电主轴极小子样可靠性研究[J].振动与冲击, 2013, 32(19):80-85. doi: 10.3969/j.issn.1000-3835.2013.19.015
JIANG X, LIU H Z, LIU L L, et al.Extremely small-scale sample's reliability of an electric spindle based on distribution of false lifetime[J]. Journal of Vibration and Shock, 2013, 32(19):80-85(in Chinese). doi: 10.3969/j.issn.1000-3835.2013.19.015
|
| [1] | CAI Jing, NIU Yu-fa, WANG Yan, LI Yue, DAI Xuan. A Simulation analysis of human-machine closed-loop dynamics of aircraft landing and running attitude under cross-rheumatic slip conditions[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2023.0599 |
| [2] | MA C，SHU B W，HUANG J T，et al. Knowledge mining of aircraft configuration design for sonic boom/aerodynamics[J]. Journal of Beijing University of Aeronautics and Astronautics，2024，50（3）：975-984 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2022.0310. |
| [3] | WEN Bo-qun, MIAO Jing-gang, LU Ying, ZHOU Shu-yu. Short-term prediction of stratospheric wind field based on POD-LSTM network[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2023.0608 |
| [4] | LIU S Y，GAO J，SUN K W. Analysis of energy receiving by rigid cell array of solar airship[J]. Journal of Beijing University of Aeronautics and Astronautics，2024，50（11）：3542-3552 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2022.0820. |
| [5] | CHANG Jiaming, LI Sulan, DUAN Xuechao, ZHANG Wei, WANG Chenyang. Anti-stochastic disturbance control of airship[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2024.0489 |
| [6] | SHE W Q，LIU Y B，CHEN B Y. Altitude control strategy for high-aspect-ratio wings with active morphing[J]. Journal of Beijing University of Aeronautics and Astronautics，2024，50（5）：1746-1752 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2022.0612. |
| [7] | CENG Sheng-fu, LIANG Hao-quan, WANG Yan, SUN Kang-wen, ZHONG Zi-hong. status assessment of stratospheric airship based on improved combination weighting and cloud model[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2023.0713 |
| [8] | WU X J，HAN X R，WU X L，et al. Prescribed performance control for quadrotor UAV with unknown kinetic parameters[J]. Journal of Beijing University of Aeronautics and Astronautics，2023，49（10）：2587-2595 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2021.0714. |
| [9] | HE Lan, LIU Qiang, YANG Yan-chu, ZHU Rong-chen, ZHOU Jiang-hua. Influence of cold cloud radiation to the thermal-dynamic characteristics of super-pressure balloon[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2023.0435 |
| [10] | XU H B，FAN J，NI M，et al. Molecular dynamics study on dry friction damper with temperature influence[J]. Journal of Beijing University of Aeronautics and Astronautics，2023，49（11）：3031-3038 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2022.0045. |
| [11] | ZHANG J L，YANG X X，DENG X L，et al. Altitude control of stratospheric aerostat based on deep reinforcement learning[J]. Journal of Beijing University of Aeronautics and Astronautics，2023，49（8）：2062-2070 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2021.0622. |
| [12] | ZHAI J Q，YANG X X，DENG X L，et al. Global path planning of stratospheric aerostat in uncertain wind field[J]. Journal of Beijing University of Aeronautics and Astronautics，2023，49（5）：1116-1126 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2021.0380. |
| [13] | GAO Yang, XU Guo-ning, WANG Sheng, LI Yong-xiang, CAI Rong, YANG Yan-chu. Stability analysis of stratospheric airship energy system[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2023.0020 |
| [14] | SHI Y，WAN Z Q，WU Z G，et al. Aerodynamic order reduction method for elastic aircraft flight dynamics simulation[J]. Journal of Beijing University of Aeronautics and Astronautics，2023，49（7）：1689-1706 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2021.0510. |
| [15] | YUAN M Y，ZHOU J H，HAO Y，et al. Design of contactless power supply system for stratospheric airship anemometer[J]. Journal of Beijing University of Aeronautics and Astronautics，2023，49（4）：972-980 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2021.0344. |
| [16] | QU Y，WANG S，ZENG L C，et al. Path planning algorithm for airborne pseudolites installed on stratospheric airships[J]. Journal of Beijing University of Aeronautics and Astronautics，2023，49（5）：1071-1082 （in Chinese）. doi: 10.13700/j.bh.1001-5965.2021.0385. |
| [17] | WU Tailong, WANG Yue. Orbital dynamics of rings of small bodies[J]. Journal of Beijing University of Aeronautics and Astronautics, 2022, 48(7): 1287-1296. doi: 10.13700/j.bh.1001-5965.2021.0003 |
| [18] | LONG Yuan, DENG Xiaolong, YANG Xixiang, HOU Zhongxi. Short-term rapid prediction of stratospheric wind field based on PSO-BP neural network[J]. Journal of Beijing University of Aeronautics and Astronautics, 2022, 48(10): 1970-1978. doi: 10.13700/j.bh.1001-5965.2021.0068 |
| [19] | PENG Cheng, SUN Liguo, WANG Yanyang, TAN Wenqian, XIAO Feng. Control oriented longitudinal modeling and analysis of pigeon-like flapping-wing aircraft[J]. Journal of Beijing University of Aeronautics and Astronautics, 2022, 48(12): 2510-2519. doi: 10.13700/j.bh.1001-5965.2021.0130 |
| [20] | YANG Xi-xiang, HOU Zhong-xi, HAN Yu, YANG Yang. Multifactor effect on output performance of solar array for stratospheric airships[J]. Journal of Beijing University of Aeronautics and Astronautics. doi: 10.13700/j.bh.1001-5965.2022.0651 |
| 1. | 毛莎莎，王锁芳，胡伟学. 典型进气函数下转静盘腔瞬态响应特性研究. 推进技术. 2019(01): 175-183 .  | |
| 2. | 毛莎莎，王锁芳，胡伟学. 转静盘腔中蒸汽/空气瞬态响应特性对比. 热能动力工程. 2019(07): 45-51 . | |
| 3. | 毛莎莎，王锁芳，胡伟学. 转静盘腔流动瞬态响应特性研究. 推进技术. 2019(08): 1702-1709 . |
Figures(10) / Tables(3)
Copyright © Journal of Beijing University of Aeronautics and Astronautics
Address: Editorial Department of Journal of Beijing University of Aeronautics and Astronautics, 37 Xueyuan Road, Haidian District, Beijing Post Code: 100191 Email: jbuaa@buaa.edu.cn
Supported by:
Beijing Renhe Information Technology Co., Ltd.
Fu Guicui, Wang Xiangfen, Jiang Tongminet al. Finite volume method in thermal analysis of avionics[J]. Journal of Beijing University of Aeronautics and Astronautics, 2006, 32(06): 716-720. (in Chinese)
DownLoad:
