Volume 45 Issue 11
Nov.  2019
Turn off MathJax
Article Contents
LIU Xianjun, SUN Yuanhang, WANG Yongsong, et al. Reliability evaluation of slip ring based on multi-field coupling modeling and Bootstrap method[J]. Journal of Beijing University of Aeronautics and Astronautics, 2019, 45(11): 2301-2311. doi: 10.13700/j.bh.1001-5965.2019.0106(in Chinese)
Citation: LIU Xianjun, SUN Yuanhang, WANG Yongsong, et al. Reliability evaluation of slip ring based on multi-field coupling modeling and Bootstrap method[J]. Journal of Beijing University of Aeronautics and Astronautics, 2019, 45(11): 2301-2311. doi: 10.13700/j.bh.1001-5965.2019.0106(in Chinese)

Reliability evaluation of slip ring based on multi-field coupling modeling and Bootstrap method

doi: 10.13700/j.bh.1001-5965.2019.0106
Funds:

National Natural Science Foundation of China 71777173

Major Process Special Research Project of Group Company ZDGY2016-15

More Information
  • Corresponding author: YU Jianbo. E-mail:jbyu@tongji.edu.cn
  • Received Date: 18 Mar 2019
  • Accepted Date: 21 Jun 2019
  • Publish Date: 20 Nov 2019
  • The aerospace electric slip ring is a core component of the satellite solar battery array drive assembly. Its reliability is related to the satellite life. Due to the high cost of the space slip ring life test, the long test period and the small amount of sample data, it is difficult to obtain the large-size sample life data. Thus, it is difficult to conduct reliability evaluation using traditional statistical method. In order to solve these issues above, this paper proposes a reliability evaluation method based on friction and wear model. The Hertz theory and heat transfer method are used to calculate the contact area and temperature rising in the process of the friction pair wear, respectively. The effect of thermoelectric multi-field coupling on the friction pair wear is quantified. A multi-physics coupled wear model based on adhesive wear is established. The parameters of slip ring life distribution are estimated using improved Bootstrap method with the life data obtained from the multi-physics coupled wear model. Finally, a series of slip ring reliability indicators are obtained combined with the conventional reliability prediction method. The method comparison results indicate that the improved Bootstrap method provides not only high evaluation accuracy, but also weak subjectivity and flexible applicability. The method evaluation results show that all reliability indicators obtained from the proposed method are in line with the engineering reality, which have powerful application values in practical engineering.

     

  • loading
  • [1]
    HUANG S, FENG Y, LIU H, et al.Electrical sliding friction and wear properties of Cu-MoS2-graphite-WS2, nanotubes composites in air and vacuum conditions[J]. Materials Science and Engineering:A, 2013, 560(2):685-692. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=0067feada56038a93f8b0bde2d43a2a0
    [2]
    刘军涛.导电滑环接触材料摩擦磨损特性研究[D].大连: 大连理工大学, 2013: 41-43. http://cdmd.cnki.com.cn/Article/CDMD-10141-1013199655.htm

    LIU J T.Research on the friction and wear characteristic of contact materials for the conductive slip ring[D]. Dalian: Dalian University of Technology, 2013: 41-43(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10141-1013199655.htm
    [3]
    DING T, CHEN G X, ZHU M H, et al.Influence of the spring stiffness on friction and wear behaviours of stainless steel/copper-impregnated metallized carbon couple with electrical current[J]. Wear, 2009, 267(5):1080-1086. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=844440c53768a82dd942bb7dc5dddf2a
    [4]
    XIE X L, ZHANG L, XIAO J K, et al.Sliding electrical contact behavior of AuAgCu brush on Au plating[J]. Transactions of Nonferrous Metals Society of China, 2015, 25(9):3029-3036. doi: 10.1016/S1003-6326(15)63930-9
    [5]
    MONNIER A, FROIDUROT B, JARRIGE C, et al.A mechanical, electrical, thermal coupled-field simulation of a sphere-plane electrical contact[J]. IEEE Transactions on Components & Packaging Technologies, 2007, 30(4):787-795.
    [6]
    于艳艳.风电滑环接触材料加速摩擦磨损试验研究[D].大连: 大连理工大学, 2016: 47-50. http://cdmd.cnki.com.cn/Article/CDMD-10141-1016216196.htm

    YU Y Y.Test on the accelerated friction and wear of contact materials for the wind energy slip ring[D]. Dalian: Dalian University of Technology, 2016: 47-50(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10141-1016216196.htm
    [7]
    GRANDIN M, WIKLUND U.Wear and electrical performance of a slip-ring system with silver-graphite in continuous sliding against PVD coated wires[J]. Wear, 2016, s348-349:138-147. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=b8ce75ba9fef4cf0df8e2378631efe61
    [8]
    KOBAYASHI T, SAWA K, ENDO K, et al.A study of sliding characteristics of small-size slip-ring system for electric power supply[C]//2007 IEEE Holm Conference on Electrical Contacts.Piscataway, NJ: IEEE Press, 2007: 194-199.
    [9]
    杨兆军, 李洪洲, 陈传海, 等.考虑定时截尾数据的数控机床可靠性Bootstrap区间估计方法[J].机械工程学报, 2017, 53(7):129-137. http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201707018

    YANG Z J, LI H Z, CHEN C H, et al.Bootstrap interval estimation of reliability for numerical controlled machine tools considering the time-censored data[J]. Journal of Mechanical Engineering, 2017, 53(7):129-137(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201707018
    [10]
    吴云洁, 王建敏, 杨文光.基于小样本的试验系统可信度评估方法[J].北京航空航天大学学报, 2016, 42(9):1911-1917. https://bhxb.buaa.edu.cn/CN/abstract/abstract14061.shtml

    WU Y J, WANG J M, YANG W G.Approach of credibility evaluation for testing system with small samples[J]. Journal of Beijing University of Aeronautics and Astronautics, 2016, 42(9):1911-1917(in Chinese). https://bhxb.buaa.edu.cn/CN/abstract/abstract14061.shtml
    [11]
    黄玮, 冯蕴雯, 吕震宙.基于Bootstrap方法的小子样试验评估方法研究[J].机械科学与技术, 2006(1):31-35. doi: 10.3321/j.issn:1003-8728.2006.01.011

    HUANG W, FENG Y W, LU Z Z.Study on small scale sample test estimation method based on bootstrap method[J]. Mechanical Science and Technology for Aerospace Engineering, 2006(1):31-35(in Chinese). doi: 10.3321/j.issn:1003-8728.2006.01.011
    [12]
    刘建, 吴翊, 谭璐.对Bootstrap方法的自助抽样的改进[J].数学理论与应用, 2006, 26(1):69-72. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=sxllyyy200601018

    LIU J, WU Y, TAN L.An Improvement to the resampling procedure of Bootstrap method[J]. Mathematical Theory and Applications, 2006, 26(1):69-72(in Chinese). http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=sxllyyy200601018
    [13]
    邹艳, 罗文强.改进的Bootstrap方法对比及应用研究[J].应用数学, 2008, 21(S1):62-66.

    ZOU Y, LUO W Q.Comparative study anel application of improved Bootstrap method[J]. Mathematica Applicata, 2008, 21(S1):62-66(in Chinese).
    [14]
    李超, 王学强, 戴飞, 等.空间滑环磨屑特征与可靠性设计[J].电子产品可靠性与环境试验, 2018, 36(2):1-5. doi: 10.3969/j.issn.1672-5468.2018.02.001

    LI C, WANG X Q, DAI F, et al.The debris characteristics and reliability design of aerospace slip ring[J]. Electronic Product Reliability and Environmental Testing, 2018, 36(2):1-5(in Chinese). doi: 10.3969/j.issn.1672-5468.2018.02.001
    [15]
    HENNESSY R P, MCGRUER N E, ADAMS G G.Modeling of a thermal-electrical-mechanical coupled field contact[J]. Journal of Tribology, 2012, 134(4):041402-041410. doi: 10.1115/1.4007270
    [16]
    王天壹, 宣益民.热辐射对气膜冷却叶片冷却性能影响[J].航空动力学报, 2018, 33(8):1801-1810. http://d.old.wanfangdata.com.cn/Periodical/hkdlxb201808002

    WANG T Y, XUAN Y M.Effect of thermal radiation on the heat transfer performance of a film cooling vane[J]. Journal of Aerospace Power, 2018, 33(8):1801-1810(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/hkdlxb201808002
    [17]
    李聪波, 何娇, 杜彦斌, 等.基于Archard模型的机床导轨磨损模型及有限元分析[J].机械工程学报, 2016, 52(15):106-113. http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201615015

    LI C B, HE J, DU Y B, et al.Archard model based machine tool wear model and finite element analysis[J]. Journal of Mechanical Engineering, 2016, 52(15):106-113(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201615015
    [18]
    周文韬.导电滑环的接触力学特征与磨损寿命分析[D].湘潭: 湘潭大学, 2014: 30-35. http://cdmd.cnki.com.cn/Article/CDMD-10530-1014401427.htm

    ZHOU W T.Analysis of the characteristics of contact mechanics and wear life of slip ring with electrical contact[D]. Xiangtan: Xiangtan University, 2014: 30-35(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-10530-1014401427.htm
    [19]
    刘强.基于失效物理的性能可靠性技术及应用研究[D].长沙: 国防科技大学, 2011: 6-8. http://cdmd.cnki.com.cn/Article/CDMD-90002-1011303271.htm

    LIU Q.Research on the performance reliability technology and the application based on physics of failure[D]. Changsha: National University of Defense Technology, 2011: 6-8(in Chinese). http://cdmd.cnki.com.cn/Article/CDMD-90002-1011303271.htm
    [20]
    刘强, 黄秀平, 周经伦, 等.基于失效物理的动量轮贝叶斯可靠性评估[J].航空学报, 2009, 30(8):1392-1397. doi: 10.3321/j.issn:1000-6893.2009.08.006

    LIU Q, HUANG X P, ZHOU J L, et al.Failure-physics-analysis-based method of Bayesian reliability estimation for momentum wheel[J]. Acta Aeronautica et Astronautica Sinica, 2009, 30(8):1392-1397(in Chinese). doi: 10.3321/j.issn:1000-6893.2009.08.006
    [21]
    王大伟, 苗学问, 洪杰.某发动机涡轮叶片使用寿命可靠性分析[J].北京航空航天大学学报, 2006, 32(8):903-907. doi: 10.3969/j.issn.1001-5965.2006.08.007

    WANG D W, MIAO X W, HONG J.Reliability lifetime analysis of the turbine blade of turbofan engine[J]. Journal of Beijing University of Aeronautics and Astronautics, 2006, 32(8):903-907(in Chinese). doi: 10.3969/j.issn.1001-5965.2006.08.007
    [22]
    EFRON B, TIBSHIRANI R J.An Introduction to the Bootstrap[M]. London:Chapman and Hall, 1993.
    [23]
    黄玮, 冯蕴雯, 吕震宙.极小子样试验的虚拟增广样本评估方法[J].西北工业大学学报, 2005, 23(3):384-387. doi: 10.3969/j.issn.1000-2758.2005.03.024

    HUANG W, FENG Y W, LU Z Z.Virtually expanded sample estimation method for extremely small-scale sample test[J]. Journal of Northwestern Polytechnical University, 2005, 23(3):384-387(in Chinese). doi: 10.3969/j.issn.1000-2758.2005.03.024
    [24]
    马宇鹏, 张建国, 邱继伟.基于Bootstrap-SVR-SOC的小子样结构机构可靠性分析方法[J].北京邮电大学学报, 2018, 41(4):81-85. http://d.old.wanfangdata.com.cn/Periodical/bjyddx201804013

    MA P Y, ZHANG J G, QIU J W.Reliability analyzing method of small sample structures and mechanisms based on Bootstrap-SVR-SOC[J]. Journal of Beijing University of Posts and Telecommunications, 2018, 41(4):81-85(in Chinese). http://d.old.wanfangdata.com.cn/Periodical/bjyddx201804013
    [25]
    蒋喜, 刘宏昭, 刘丽兰, 等.基于伪寿命分布的电主轴极小子样可靠性研究[J].振动与冲击, 2013, 32(19):80-85. doi: 10.3969/j.issn.1000-3835.2013.19.015

    JIANG X, LIU H Z, LIU L L, et al.Extremely small-scale sample's reliability of an electric spindle based on distribution of false lifetime[J]. Journal of Vibration and Shock, 2013, 32(19):80-85(in Chinese). doi: 10.3969/j.issn.1000-3835.2013.19.015
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(10)  / Tables(3)

    Article Metrics

    Article views(765) PDF downloads(356) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return