叶片电解加工阴极设计CAD/CAE/CAM专家系统

李志永; 朱荻

叶片电解加工阴极设计CAD/CAE/CAM专家系统

李志永¹,
朱荻²

1.
山东理工大学机械工程学院, 淄博 255049
2. 南京航空航天大学机电学院, 南京 210016

基金项目: 中国人民解放军总装备部"十五"预研资助项目(41318.3.2.4)

详细信息

作者简介:
李志永(1976-),男,山东邹平人,讲师, lzy761012@sdut.edu.cn.

中图分类号: TG 662
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- 文章访问数: 3115
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- PDF下载量: 4
- 被引次数: 0
出版历程
- 收稿日期: 2005-03-03
- 网络出版日期: 2006-01-31

CAD/CAE/CAM expert system of cathode design of turbine blades in electrochemical machining

Li Zhiyong¹,
Zhu Di²

1.
School of Mechanical Engineering, Shandong University of Technology, Zibo 255049, China
2. School of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

摘要

摘要: 为了解决航空发动机叶片电解加工工具阴极设计自动化程度较低的难题,在电解加工基本原理的基础上,开发了专用的叶片电解加工计算机辅助阴极设计制造专家系统,主要介绍了该专家系统的基本结构、模块化组成和工作原理,并重点探讨了基于间隙内实际电场分布的叶片电解加工有限元阴极设计方法,最后通过一组工艺试验验证了该专家系统所设计阴极的加工精度.试验结果表明开发的阴极设计专家系统有较高的设计精度和良好的工作稳定性.
- 电解 /
- 叶片 /
- 计算机辅助设计/工程/制造 /
- 专家系统 /
- 有限元
Abstract: ECM(electrochemical machining) is one of the main machining methods of the aero-engine blades production. However, the tool cathode design is very difficult, which limits the applications of ECM in modern industries. To solve the difficulties in automation of the tool cathode design of aero-engine blades in ECM, a specialized expert system of computer aided cathode design for aero-engine blades in ECM was developed on the basis of electrochemical machining foundational theories. The basic structure, module components and work principle of this expert system were discussed in detail. The finite element cathode design arithmetic based on the mathematics model of actual electric field distribution in electrode gap in ECM process was proposed. The experiments for verifying the machining accuracy of the design cathode were developed. The experimental results demonstrate that this cathode design expert system has high design accuracy and excellent operating stability.
- electrochemical machining /
- blade /
- computer aided design/engineering /manufacturing /
- expert system /
- finite element

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参考文献(1)

[1] 徐家文,王建业,田继安. 电解加工在航空制造中的应用及发展[J] 航空制造技术,2002(4):27~30 Xu Jiawen, Wang Jianye, Tian Ji'an. Application and development of electrochemical machining in aviation manufacture[J] Aeronautical Manufacturing Technology,2002(4):27~30(in Chinese) [2] 王建业,林苏文. 叶片电解加工技术的新发展[J] 航空工艺技术,1998(6):17~20 Wang Jianye, Lin Suwen. New development of blade ECM technology[J] Aeronautical Manufacturing Technology,1998(6):17~20 (in Chinese) [3] Marius Purcar, Leslie Bortels, Bart Van den Bossche,et al. 3D electrochemical machining computer simulations[J] Journal of Materials Processing Technology, 2004, 149(1~3):472~478 [4] Bhattacharyya S, Ghosh A, Mallik A K. Cathode shape prediction in electrochemical machining using a simulated cut-and-try procedure[J] Journal of Materials Processing Technology, 1997, 66(1~3):146~152 [5] Vladimir M, Volgin, Victor V Lyubimov. Mathematical modelling of three-dimension electrochemical forming of complicated surfaces[J] Journal of Materials Processing Technology, 2001, 109 (3):314~319 [6] 汪光阳,胡伟莉,张雷,等. 专家系统及其相关技术的发展[J] 安徽工业大学学报,2004, 21(3):215~219 Wang Guangyang, Hu Weili, Zhang Lei, et al. Development of expert system and correlative technique[J] ournal of Anhui University of Technology, 2004, 21(3):215~219 (in Chinese)

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